63901-9400 Datasheet by Molex

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Products Maximum 6 AWG mm‘ mm In. mm In. 501334 501334-0000 28-32 nae-.031 080 . 1.00-1.30 1139-051 o
Fine Adjust Applicator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal
Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 1 of 5
Revision: C Revision Date: 03-22-11
INSULATION
CRIMP
BRUSH
STRIP
LENGTH
BELL
MOUTH
CRIMP HEIGHT
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP
TWISTING
CUT-OFF
TAB
SEAM
FineAdjust
Applicator
Application Tooling
Specification Sheet Order No. 63901-9400
FEATURES
Directly adapts to most automatic wire processing machines
Quick punch removal with the push of a button for fast and easy tooling change
Applicator designed to industry standard mounting and shut height 135.80mm (5.346")
Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the
applicator from the press
Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006")
for conductor crimp height and .063mm (.0025") for insulation height
Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without
affecting each other
SCOPE
Products: 1.00mm (.039") Pitch Pico-Clasp™ Wire-to-Board Crimp Terminal, 28-32 AWG.
Terminal
Series No. Terminal Order No. Wire Size Insulation Diameter
Maximum Strip Length
AWG mm² mm In. mm In.
501193 501193-2000 501193-3000 501193-0099 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051
501334 501334-0000 28-32 .086-.031 0.80 .031 1.00-1.30 .039-.051
For optimum insulation crimp, use wire diameter below .69mm / .027”
DEFINITION OF TERMS
The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the
scope.
Bell mouth Cut-off Tab Maximum Conduclor Brush mm In. mm In. mm In. 501193 0.05-0.30 002-.012 0.10 0.10-0.50 .004- 020 Conduclor mm In 501193 0 70 .028 Crimp Height mm In. mm 0.45 .019 0.41-0.45 016-018 0.43 .017 0.44-0.45 .017-.019 0.41-0.45 .016-.018 0.39-0.43 .015-.017 TooI QuaIification Notes:
Fine Adjust Applicator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal
Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 2 of 5
Revision: C Revision Date: 03-22-11
CRIMP SPECIFICATION
Terminal Series No. Bell mouth Cut-off Tab Maximum Conductor Brush
mm In. mm In. mm In.
501193 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020
501334 0.05-0.30 .002-.012 0.10 .004 0.10-0.50 .004-.020
Terminal Series No. Bend up Bend down Twist Roll Punch Width (Ref) Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Conductor Insulation
Degree Degree mm In mm In
501193 3 3 3 6 0.70 .028 0.75 .030
501334 3 3 3 6 0.70 .028 0.75 .030
After crimping, the crimp profiles should measure the following:
Terminal Series No.
Wire Size Crimp Height Pull Force
Minimum
Conductor Insulation (Ref)
AWG
mm2
mm In. mm In. N Lb.
501193
28 .086 0.44-0.48
.017-.019
1.00 .039 9.8 2.20
30 .055 0.41-0.45
.016-.018
0.95 .037 4.9 1.10
32 .031 0.39-0.43
.015-.017
0.90 .035 3.4 0.76
501334
28 .086 0.44-0.48
.017-.019
1.00 .039 9.8 2.20
30 .055 0.41-0.45
.016-.018
0.95 .037 4.9 1.10
32 .031 0.39-0.43
.015-.017
0.90 .035 3.4 0.76
Tool Qualification Notes:
1. Pull Force should be measured with no influence from the insulation crimp.
2. The above specifications are guidelines to an optimum crimp.
3. Using the oiler (63890-0719) when crimping gold-plated terminals is recommended. See 63800-4900
FineAdjust Manual.
53443-0003 53443-0012 1 1-18-4083 53443-2903 53801-4550 N/A MA 63443-0003 63443-0012 60707-8 63443-2903 63801-4550 N/A N/A Cut-Off Plun er Front Plun er Retainer Front Feed Guide Wire Hold Down Plun er Track Hardware M3 b 6 Lon SHCS M4 b 6 Lon SHCS
Fine Adjust Applicator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal
Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 3 of 5
Revision: C Revision Date: 03-22-11
PARTS LIST
FineAdjust Applicator 63901-9400
Item Order No Engineering No. Description Quantity
Perishable Tooling
63901-9470 63901-9470 Tool Kit (All “Y” Items) REF
1
63444-0705 63444-0705 Conductor Punch 1 Y
2
63445-0718 63445-0718 Anvil 1 Y
3
63454-0115 63454-0115 Insulation Punch 1 Y
4
63443-0003 63443-0003 Cut-Off Plunger Front 1 Y
5
63443-0012 63443-0012 Plunger Retainer Front 1 Y
Other Components
6
11-18-4083 60707-8 Feed Guide 1
7
11-24-1067 4996-4 Cut-off Plunger Spring 1
8
63443-0009 63443-0009 Scrap Chute Front 1
9
63443-0021 63443-0021 Lower Tooling Key 1
10
63443-2516 63443-2516 Anvil Mount 1
11
63443-2805 63443-2805 Front Plunger Striker 1
12
63443-2903 63443-2903 Wire Hold Down Plunger 1
13
63443-4029 63443-4029 Wire Stop 1
14
63443-6001 63443-6001 Rear Cover
15
63600-0021 63600-0021 Wire Hold Down Spring 1
Frame
16
63800-4901 63800-4901 Top 1
17
63801-3281 63801-3281 Base 1
18
63801-4650 63801-4650 Track 1
Hardware
19
N/A N/A M3 by 6 Long SHCS 2**
20
N/A N/A M4 by 6 Long SHCS 1**
21
N/A N/A M4 by 12 Long BHCS 2**
22
N/A N/A M4 by 16 Lg SHCS 1**
23
N/A N/A M4 by 50 Long SHCS 2**
24
N/A N/A 3MM by 6 Long Roll Pin 1**
25
N/A N/A #10-32 by 3/8” Long Flat Point SSS 1**
26
N/A N/A #10-32 Hex Jam Nut 1**
** Available from an industrial supply company such as MSC (1-800-645-7270).
Fine Adjust Applicator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal
Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 4 of 5
Revision: C Revision Date: 03-22-11
Figure 1
24
19
8
16
1
3
16
17
9
4
6
5
22
21
14
18
20
13
10
11
23
2
(2)
(2)
7
25
26
15
12
(2)
Assembly Drawing
Fine Adjust Applicator for 1.00mm (.039") Pitch Wire-to-Board Crimp Terminal
Doc No: ATS-639019400 Release Date: 02-01-10 UNCONTROLLED COPY Page 5 of 5
Revision: C Revision Date: 03-22-11
NOTES
1. Molex recommends an extra perishable tooling kit be maintained at your facility.
2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all
screws are tight.
3. Slugs, Terminals, Dirt and Oil should be kept clear of work area.
4. Wear safety glasses at all times.
5. For recommended maintenance refer to the FineAdjust Manual.
CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling
damage could result at a lower setting.
CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-
processing machine in place. Reference the press or wire processing manufacturer’s instruction manual.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and
tooling.
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