64001-1500 Instr. & Spec Sheet Datasheet by Molex

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RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 1 of 7
Revision: C Revision Date: 01-10-06
Hand Crimp Tool Operating Instruction
And Specifications Sheet
Order No. 64001-1500
Eng. No. RHT 2200
(Replaces 19285-0018)
FEATURES
A full cycle ratcheting hand tool ensures complete crimps
Long handles for comfortable crimping with reduced crimping force
A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position
Insulation crimp adjustment allows a precise insulation crimp. To meet or exceed the requirements
of UL, CSA and Military Class II
Single color-coded crimp pocket eliminates the possibility of using the wrong pocket
SCOPE
AviKrimp and InsulKrimpTerminals and Splices 10-12 AWG, (Rings, Spades, Hooks, Snap
Spades and Flanged Spades, Wire Pin Terminals and also 3 to 4 way connectors). Also terminates ends
of step down butt splice 10-12 to 14-16 AWG.
Testing
Mechanical
The tensile test, or pull test, is a means of evaluating
the mechanical properties of the crimped connections.
The following charts show the UL specifications for
various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the
conductor. *UL - 486 A - Terminals (Copper
conductors only)
*UL - 486 C - Butt Splices
The following is a partial list of the product part numbers and their specifications that this tool is
designed to run. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 10 – 12 AWG 5.00 – 3.00 m
Terminal Wire Strip Length Insul. Dia. Max.
Terminal No. Eng No. (REF) In mm In mm
19070-0119 C-228-06X .375 9.53 250 6.35
19070-0121 C-228-08X .375 9.53 .250 6.35
19070-0123 C-228-10X .375 9.53 .250 6.35
19070-0130 C-230-10X .375 9.53 .250 6.35
19070-0132 C-230-14X .375 9.53 .250 6.35
19070-0136 C-230-56X .375 9.53 .250 6.35
19070-0143 C-236-06X .375 9.53 .250 6.35
19070-0145 C-236-08X .375 9.53 .250 6.35
19070-0150 C-240-14X .375 9.53 .250 6.35
19070-0153 C-240-38X .375 9.53 .250 6.35
19070-0155 C-240-56X .375 9.53 .250 6.35
19073-0145 C-801-12 .375 9.53 .225 5.72
19073-0147 C-801-12X .375 9.53 .250 6.35
19073-0160 C-828-06 .375 9.53 .225 5.72
19073-0163 C-828-06X .375 9.53 .250 6.35
Wire Size: 10 – 12 AWG 5.00 – 3.00 m
Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Eng No. (REF) In mm In mm
19073-0165 C-828-08 .375 9.53 .225 5.72
19073-0168 C-828-08X .375 9.53 .250 6.35
19073-0170 C-828-10 .375 9.53 .225 5.72
19073-0173 C-828-10X .375 9.53 .250 6.35
19073-0179 C-830-10 .375 9.53 .225 5.72
19073-0181 C-830-10X .375 9.53 .250 6.35
19073-0182 C-830-10XLBK .375 9.53 .225 5.92
19073-0185 C-830-10XX .375 9.53 .320 8.13
19073-0188 C-830-14 .375 9.53 .225 5.72
19073-0191 C-830-14X .375 9.53 .250 6.35
19073-0192 C-830-14XLBK .375 9.53 .225 5.92
19073-0195 C-830-14XX .375 9.53 .320 8.13
19073-0200 C-830-56 .375 9.53 .225 5.72
19073-0202 C-830-56X .375 9.53 .250 6.35
19073-0203 C-830-56XLBK .375 9.53 .225 5.92
Wire Size (AWG) *UL - 486 A *UL – 486 C
16 N/A 15
14 N/A 25
12 70 35
10 80 40
Win Siu': 10 7 12 MW; 5.00 7 3.00 mm2 Win- 5: c: 10 712 AWG 5.00 7 3.00 nunK M. RE In Nu. {REF} In “In-51' Lu 0. Imul.D Wax. FRONT, EDGE OF
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 2 of 7
Revision: C Revision Date: 01-10-06
TERMINAL
JAWS OPEN
Figure 1
FRONT
EDGE OF
BARREL
LOCATOR
PUSH UP
Wire Size: 10 – 12 AWG 5.00 3.00 mm²
Terminal Wire Strip Length Insul. Dia. Max.
Terminal No. Eng No. (REF) In mm In mm
19073-0206 C-830-56XX .375 9.53 .320 8.13
19073-0216 C-836-06 .375 9.53 .225 5.72
19073-0220 C-836-06X .375 9.53 .250 6.35
19073-0222 C-836-08 .375 9.53 .225 5.72
19073-0225 C-836-08X .375 9.53 .250 6.35
19073-0227 C-840-10 .375 9.53 .225 5.72
19073-0229 C-840-10X .375 9.53 .250 6.35
19073-0231 C-840-14 .375 9.53 .225 5.72
19073-0233 C-840-14X .375 9.53 .250 6.35
19073-0236 C-840-38 .375 9.53 .225 5.72
19073-0238 C-840-38X .375 9.53 .250 6.35
19073-0242 C-840-56 .375 9.53 .225 5.72
19073-0244 C-840-56X .375 9.53 .250 6.35
19073-0272 C-830-10XXBK .375 9.53 .320 8.13
19073-0273 C-830-14XXBK .375 9.53 .320 8.13
19073-0274 C-830-56XXBK .375 9.53 .320 8.13
19081-0005 C-5006-MS .375 9.53 .225 5.72
19090-0083 C-212-08X .375 9.53 .250 6.35
19090-0085 C-212-10X .375 9.53 .250 6.35
19099-0044 C-2710-06X .375 9.53 .225 5.72
19099-0048 C-2718-08X .375 9.53 .225 5.72
19099-0050 C-2719-10X .375 9.53 .225 5.72
19115-0033 C-8196-06 .375 9.53 .225 5.72
19115-0035 C-8197-08 .375 9.53 .225 5.72
19115-0037 C-8198-10 .375 9.53 .225 5.72
19115-0039 C-8199-14 .375 9.53 .225 5.72
19115-0041 C-8710-05 .375 9.53 .225 5.72
19115-0042 C-8710-06 .375 9.53 .225 5.72
19115-0046 C-8718-08 .375 9.53 .225 5.72
19115-0048 C-8719-10 .375 9.53 .225 5.72
19127-0086 C-817-08 .375 9.53 .225 5.72
Wire Size: 10 12 AWG 5.00 3.00 mm²
Terminal Wire Strip Length Insul. Dia. Max. Terminal No.
Eng No. (REF) In mm In mm
19127-0089 C-817-10 .375 9.53 .225 5.72
19139-0060 C-8105-08 .375 9.53 .225 5.72
19144-0037 C-241-06X .375 9.53 .250 6.35
19144-0039 C-241-08X .375 9.53 .250 6.35
19144-0042 C-241-10X .375 9.53 .250 6.35
19144-0046 C-268-14X .375 9.53 .250 6.35
19154-0028 C-246X .225 5.95 .225 5.72
19154-0037 CS-V-346X .281 7.14 .225 5.72
19183-0019 C-811-10 .375 9.53 .225 5.72
19198-0039 C-8105-06 .375 9.53 .225 5.72
19198-0044 C-841-06 .375 9.53 .225 5.72
19198-0047 C-841-08 .375 9.53 .225 5.72
19198-0050 C-841-10 .375 9.53 .225 5.72
19198-0056 C-868-14 .375 9.53 .225 5.72
19198-0057 C-868-14X .281 7.14 .250 6.35
19204-0025 C-2XCX .375 9.53 .225 5.72
19204-0026 C-2YCX .375 9.53 .225 5.72
19204-0029 C-5XC .375 9.53 .225 5.72
19204-0030 C-5YC .375 9.53 .225 5.72
19206-0010 CS-V-303X .281 7.14 .260 6.60
19212-0001 WP-2210X .281 7.14 .250 6.35
19213-0007 WP-8210 .281 7.14 .225 5.72
STEP DOWN BUTT SPLICE
Wire Size: 10 12 AWG 5.00 3.00 mm²
to 14 -16 AWG 2.00-1.30 mm²
Terminal Wire Strip Length Insul. Dia. Max. Terminal No. Eng No. (REF) In mm In mm
19154-0035 CB-646X .281 7.14 .260 6.60
OPERATION
Open the tool by first closing the jaws sufficiently for the
ratchet mechanism to release.
Crimping Terminals
1. Push up on the locator blade and position the terminal
with the barrel facing up into the color-coded nest
with front edge of the barrel against the locator (See
Figure 1). Release the locator blade to hold the
terminal in position.
2. Partially close the tool to hold the terminal in place
(See Figure 2).
3. Insert the properly stripped wire into the terminal
barrel (See Figure 2 and 3). The wires end should
butt against the wire stop position of the locator.
Cycle the tool.
Note: The tamper proof ratchet action will not release the tool until it has been fully closed.
CONDUCTO (BOTH SIDES) LIGHT OIL EVERY 3 MONTHS
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 3 of 7
Revision: C Revision Date: 01-10-06
TERMINAL
LOCATOR
WIRE
INSULATION
PUNCH
CONDUCTO
R
INSULATIO
N
Figure 3
CONDUCTO
R
TERMINA
L
Figure 4
INSULATIO
N
CONDUCTO
R
WIRE
INSULATION
PUNCH
CONDUCTOR
PUNCH
BUTT
SPLICE
4. Lift the locator blade or wire stop and remove the crimped
terminal. Inspect for proper crimp location, and check for
insulation closure. Locator is adjustable up and down to keep
terminals straight after crimping.
5. If the insulation part of the crimp needs to be adjusted, first
loosen the M4 screw on the bottom tool jaw, then insert a 3/32
hex wrench (supplied) into the bottom of the lower die (See
Figure 5). A clockwise (CW) rotation decreases insulation crimp
while a counter-clockwise (CCW) rotation increases insulation
crimp. After adjusting retighten the M4 screw.
6. When crimping butt splices, or 3-way and 4-way terminals the
locator must be removed. Splices must be aligned with the
tooling visually in the insulation crimp (See Figure 4). The splice
should be approximately centered inside the tooling nests (See
Figure 4). Cycle the tool.
Note: Whenever crimping without the locator, make sure the seam of the terminal is
oriented up or down in the tool if using unbrazed product, as this will provide higher pull
force values.
Maintenance
It is recommended that each operator of the tool
be made aware of, and responsible for, the
following maintenance steps:
1. Remove dust, moisture, and other
contaminants with a clean brush, or soft,
lint free cloth.
2. Do not use any abrasive materials that
could damage the tool.
LUBRICATION POINTS
(BOTH SIDES) LIGHT
OIL
(EVERY 3 MONTHS
OR 5,000 CRIMPS)
LOOSEN
M4
Figure 5
3/32 HEX
WRENCH
Figure 2
TERMINAL WIRE
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 4 of 7
Revision: C Revision Date: 01-10-06
3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high
quality machine oil. Do not oil excessively. The 64001-1500 (RHT-2200) was engineered for
durability, but like any fine piece of equipment it needs cleaning and lubrication for a
maximum service life of trouble-free crimping. A light oil, such as 30 weight automotive oil
used at the oil points shown in Figure 4, every 5,000 crimps or 3 months will significantly
enhance the tool life and ensure a stable calibration.
4. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the
crimping dies, and store the tool in a clean, dry area.
Miscrimps or Jams
1. Should this tool ever become stuck or jammed in a
partially closed position, Do Not force the handles
open or closed. The tool will open easily by lifting
the ratchet release lever (See Fig.6).
How To Adjust Tool Preload (See Figure 6)
Over the life of the tool, it may be necessary to adjust tool
handle preload force. Listed below are the steps required
to adjust the crimping force of the hand tool to obtain
proper crimp conditions:
1. Remove the screw and plastic cover washer. Note the setting wheel position.
2. Lift the setting wheel off the axle. Turn the eccentric axle with a screwdriver.
3. Turning the eccentric axle counter-clockwise (CCW) will increase handle force.
4. Replace the setting wheel to the axle, aligning the nearest notch in the setting wheel to the
dowel pin.
5. Replace the plastic cover washer and screw.
6. Check the crimp specifications after tool handle preload force is
adjusted.
Tool Calibration
A Certificate of Calibration (see last page) was supplied with the tool. To
recalibrate this tool, pin gauge measurements should be taken in each
conductor nest and compared to this chart. The tool should be lubricated prior
to recalibration to ensure consistent measurements. Handle preload is factory
set to 25-45 LBS. See How to Adjust Tool Preload (see Figure 6) to recalibrate.
Wire Range X Dimension Conductor Crimp
Nest Color Code AWG mm² Mean Go No Go Crimp Inspection Marking
10 - 12 5.00 – 3.00 .160 .156 .168 o
Yellow 14 – 16* 1.30 – 2.00 .160 .156 .168 o
* 14 - 16 End of step down butt splice only.
Warranty
This tool is for electrical terminal crimping purposes only. This tool is made of the best quality
materials. All vital components are long life tested. All tools are warranted to be free of
manufacturing defects for a period of 30 days. Should such a defect occur, we will repair or exchange
the tool free of charge? This repair or exchange will not be applicable to altered, misused or damaged
tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions
voids this warranty.
PIN GAUGE IN
CONDUCTOR
CONFINING
X
PRELOAD
ADJUSTMENT
LOCKING
1.00
1.00
RATCHET
RELEASE
LEVER
PRELOAD
TEST
PRELOAD
TEST
Figure 6
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 5 of 7
Revision: C Revision Date: 01-10-06
Hand held crimping tools are intended for low volume, prototyping, or repair requirements only.
CAUTION: Repetitive use of this tool should be avoided.
Descri lion 0. N r e d r O m m REPAIR KIT. ALL PAR
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 6 of 7
Revision: C Revision Date: 01-10-06
Figure 7
M4 X 30LG
PAN HEAD
FOR SPRING
ACCESS
SWING
6
SCREW AND
PLASTIC
COVER FOR
RATCHET
RELEASE
3
1
2
M4 X 12LG
PAN
M4 WING NUT
M4 FLAT
10 7
8
9
5
4
REPAIR KIT. ALL PAR
TS
REQUIRED FOR
(2)
PARTS LIST Item Order No. Description Quantity
64001-1500 Hand Crimp Tool (Fig.7)
1 64000-0076 Repair Kit (Springs, Pins and E-Rings) 1
2 63810-0000 Handle 1
3 64001-1575 Locator Assembly 1
4 64001-1570 Tooling Kit 1
Tooling Kit Only
5 64001-1502 Conductor Punch 1
6 64001-1501 Conductor Anvil 1
7 64001-1504 Insulation Punch 1
8 64001-1503 Insulation Anvil 1
9 N/A 4mm Dia. by 5.0mm LongRoll Pins 2**
10 N/A #10-32 by 5/16 Long Cup Pt. Set Screw 1**
** The following purchased parts are available from an Industrial supply company such as MSC (1-
800-645-7270).
RHT 2200 Hand Crimp Tool
Doc No. 64001-1500 Release Date: 01-15-03 UNCONTROLLED COPY Page 7 of 7
Revision: C Revision Date: 01-10-06
Certificate of Calibration
Tool Order Number __________________
Tool Eng. Number ___________________
Tool Revision ___________________
Serial Number ___________________
Date of Manufacture__________________
Handle Load Range at 1 inch from the Tips =______________
Actual =_____________
Pin Gauge of Conductor Nest/Nests or Slug height if the nest is the F Crimp style.
Range Conductor Nest # 1 = ____________-- Actual = ______________
Range Conductor Nest # 2 = ____________-- Actual = ______________
Range Conductor Nest # 3 = ____________-- Actual = ______________
Technician ______________
Date of Calibration ______________
Calibration should be done every 5,000 cycles or 3 months.
Tools should be lubricated during this operation.
Molex Application Tooling Group
1150 E. Diehl Road
Naperville, IL 60563
Tel: (630) 969-4550
Fax: (630) 505-0049
Visit our Web site at http://www.molex.com

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