0638120000 Instr Sheet Datasheet by Molex

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Products molex TooHng Series No. Series No. Terminal Order No. se Pieceaié 05-50—01 14 05-50—0124 08-50—0160 08-50-0113 08-50-0159 08-50-0273 08-50-0274 05-50—0275 05-51—0102 08-55—0102 08-51-0101 08-51-0108 08-55-0101 08-55-01 26 05-55—01 31 05-56—01 10 39-00—0033 08-55-0130 08-56-0109 39-00-0032 39-00-0064 39-00—0107 39-00—0373 39-00—0375 39-00-0372 39-00-0374 39-00-0376 39-00-0378 0379 0381 0350 1757 4476 4477 4475 1717 05-50—0032 05-50—0034 08-50—0136 08-50-0020 08-50-0021 08-50-0022 08-50-0030 05-55—01 11 05-55—01 15 08-56—01 15 08-50-0031 08-50-0033 08-50-0135 08-55-01 1 0 0451 0453 0112 0119 0120 0120 0155 0158 0529 0831 97-00-0001 97-00-0450 97-00-0452 5051, 6745 0069 0045 0064 05-52—0122 05-52—0123 08-65—081 2 08-52-0101 08-52-0118 08-52-0121 08-65-0801 05-65—0814 05-65—0816 08-65—081 5 08-65-0811 08-65-0513 08-65-0515 08-65-081 7 50-30—4473 50-30—4474 50-30—4475 40-07-0815 50-30—4479 50-30—4483 50-30—4484 50-30—4485 50-36—1607 05-50—0005 05-55—0127 08-55—0129 08-50-0004 08-55-01 24 08-55-0128 50-29-1 635 50-29—1745 50-30—4421 50-30—4453 50-29-1744 50-29-1900 46999-0101 05-52—0104 05-52—0106 08-52—0105 08-52-0103 08-52-0105 08-52-0107 08-65-01 05 05-65—0106 05-65—0226 08-65—0225 08-65-0225 08-65-0227 40-07-0512 97-00-0225 40-07—081 3 97-00—0226 97-00—0225 97-00-0227 0445 0921 0321 0444 0920 05-65—0805 08-65-0804
Insertion Tool for KK® 2.54mm (.100”) Crimp Terminals
Doc No: ATS-638120000 Release Date: 04-03-07 UNCONTROLLED COPY Page 1 of 2
Revision: D Revision Date: 04-07-11
Insertion Tool
Application Tooling
Specification Sheet Order No. 63812-0000
FEATURES
This Insertion tool is used for insertion of all KK® 2.54mm (.100”) center series contacts into all KK® 2.54mm
(.100”) housings. This tool is designed to assure proper seating of terminals and reduce operator fatigue.
SCOPE
Products: KK® 2.54mm (.100”) centers High Pressure, Anti Fish Hook, Cat Ear Crimp Terminal, 22-30 AWG.
Terminal Housing Terminal Order No.
Series No.
Series No. Loose Piece
Reel Form
2759 2695, 5051,
6745, 41895
08-50-0114 08-50-0124
08-50-0160
08-50-0113
08-50-0159
08-50-0273
08-50-0274
08-50-0275 08-51-0102
08-55-0102
08-51-0101
08-51-0108
08-55-0101
08-55-0126
08-55-0131 08-56-0110
39-00-0033
08-55-0130
08-56-0109
39-00-0032
39-00-0064
39-00-0107 39-00-0373
39-00-0375
39-00-0372
39-00-0374
39-00-0376
39-00-0378
39-00-0377 39-00-0379
39-00-0381
39-00-0380
50-29-1757
50-30-4476
50-30-4477
50-29-1638 50-30-4478
50-36-1717
4809 5051 and 6745
08-50-0032 08-50-0034
08-50-0136
08-50-0020
08-50-0021
08-50-0022
08-50-0030
08-55-0111 08-55-0115
08-56-0115
08-50-0031
08-50-0033
08-50-0135
08-55-0110
40-01-0830 97-00-0451
97-00-0453
08-55-0112
08-55-0119
08-55-0120
08-56-0120
08-56-0155
08-56-0158
40-01-0829
40-01-0831
97-00-0001
97-00-0450
97-00-0452
5159 2695, 3071,
5051, 6745 08-70-0049 08-70-0069
08-70-0048
08-70-0064
6459 2695, 4455, 42625
08-52-0122 08-52-0123
08-65-0812
08-52-0101
08-52-0118
08-52-0121
08-65-0801
08-65-0814 08-65-0816
08-65-0818
08-65-0811
08-65-0813
08-65-0815
08-65-0817
50-30-4473 50-30-4474
50-30-4475
40-07-0815
50-30-4479 50-30-4483
50-30-4484
50-30-4485 50-36-1607
7879 7880
08-50-0005 08-55-0127
08-55-0129
08-50-0004
08-55-0124
08-55-0128
50-29-1635
50-29-1745 50-30-4421
50-30-4453
50-29-1744
50-29-1900
46999-0101
8088 2695, 5051, 6471
08-52-0104 08-52-0106
08-52-0108
08-52-0103
08-52-0105
08-52-0107
08-65-0105
08-65-0106 08-65-0226
08-65-0228
08-65-0225
08-65-0227
40-07-0812
97-00-0225
40-07-0813 97-00-0226
97-00-0228
97-00-0227
40445 2695, 5051, 6471 08-50-0322 97-00-0445
97-00-0921
08-50-0321
97-00-0444
97-00-0920
41572 2695 08-65-0805 08-65-0804
Loose terminals in this chart have a center cut-off tab. They cannot be removed from the reel by manual cutting them.
An applicator must be used when using reel terminals or the terminals will not function properly
Insertion Tool for KK® 2.54mm (.100”) Crimp Terminals
Doc No: ATS-638120000 Release Date: 04-03-07 UNCONTROLLED COPY Page 2 of 2
Revision: D Revision Date: 04-07-11
Figure 2
INSERTION
TOOL
TERMINAL
TERMINAL
AGAINST
TOOL
OPERATION:
Individual terminals may be inserted in the housing using
this Insertion tool.
1. To properly use this tool, with the flat side facing up,
place the ring over the ring finger past the first joint.
See Figure 1. Place the wire in the groove of the tool
so that the terminal is touching the end of tool. See
Figure 2.
2. With your thumb securely holding the wire in the
groove, push the terminal into the housing as far as the
shoulder on the tool will permit. The terminal then
should be locked in place.
Optional: The terminal can be partially inserted in the
terminal housing first, and then the Insertion tool can be
used to firmly seat the terminal.
Molex does not offer repair parts for Insertion Tools due to the inexpensive nature of these tools.
CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.
http://www.molex.com
WIRE
RING OF
TOOL OVER
FINGER

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