22.5mm Metal Series Datasheet by Sensata-Airpax

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AIRPAX Airpax C 807 Woo Cambrid 21613 U Tel: 410- Faxz410 infoppp@ AIRPAX www.airpax.net
Airpax Corporation
807 Woods Road
Cambridge, Maryland
21613 USA
Tel: 410-228-1500
Fax: 410-228-3456
infoppp@airpax.net
Control Switches
and Signaling Devices
22.5 mm Metal Series
Control Switches and Signaling Devices,
22.5mm Metal Series 292
Non-Illuminated Operators,
22.5mm Metal Series 294
Illuminated Operators, 22.5mm Metal Series 296
Pilot Lights and Lens Assemblies,
22.5mm Metal Series 297
Control Switches and Signaling Devices,
22.5mm Metal Series 298
AIRPAX /\F\ \JKJ
292
Control Switches and Signaling Devices
Control Switches and Signaling Devices, 22.5mm Metal Series
This range of 22.5mm metal series pushbuttons, selector switches, illuminated switches and pilot lights have been designed to provide the following
features:
• Economy of space Aesthetically pleasing
• Self wiping contacts • Heavy-duty construction
• RoHS compliant • Shrouded terminals
 •Simpletomount(onlyneedascrewdriver)  •Verygoodflameresistance
• Mounting method is unaffected • Use of LEDs for long life
by excessive vibration
• Electric shock protection (grounded unit)
Actuators
The circular actuators have chrome plated metal bezels and are functionally interchangeable on the different contact elements.
Contact elements
The contact elements are double break and have self-wiping contacts. The elements are
interchangeable and can be stacked without additional hardware. 1 to 6 elements (NO or NC)
can be used for non-illuminated actuators, whereas, 1 to 4 elements (NO or NC) can be used
for illuminated actuators. Gold NO or NC contact elements for low voltage, low current, < 25mA,
switching applications are available.
Illuminated pushbuttons and pilot lights
Pilotlightsandpushbuttonswitchesaresuitablefordirectconnectionthroughaseriesresistor,seriesresistoranddiode,usingbayonetcapfilament
bulb type BA9s as follows:
Supply voltage for direct connection without series resistor . . . . 6V - 130V
Supply voltage through series resistor . . . . . . . . . . . . . . . . . . . . 12V - 415V
Supply voltage through resistor and diode . . . . . . . . . . . . . . . . . 230 VAC
Bulb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Filament, type BA9S with OAL max. 28mm
Pilot lights and illuminated actuators are available with integral LEDs, suitable for operating at various voltages; 6V, 12V, 24V, 30V, 48V, 63.3V, 110V,
125V, 230VAC or DC and 415VAC. Pilot lights and illuminated actuators are available with LED bulbs (bayonet cap, BA9s design with OAL max. 28mm)
suitable for operating at various voltages; 24V, 48V, 110V and 230V. On request an extra short circuit protection consisting of built-in fuse in the LED
modules can be provided. Pilot lights are available with built -in transformers suitable for operating at 110VAC, 230VAC input and 6V, 12V and 24V
output.
Terminals
Contact elements and pilot lights are designed to have shrouded terminals with combination screws.
Mounting
The metal series control devices 22.5mm can be mounted in any position
on panels of 1 to 6 mm thickness. We recommend minmum mounting centers
of30mmx40mm.However,thedimensionsandconfigurationshouldbe
decided on the basis of the application. The actuators and the lens
assemblies lock on the holding bracket. See assembly details.
Electrical and mechanical characteristics
Environment
Standards conformity: CSA - C22.2 No. 14-95, UL508, EN60947-5-1 2000
Approvals: CSA - C22.2 No. 14-95, UL508, VDE0660
Degree of protection: IP 65 as per IEC529, NEMA 4X, 12 as per UL50
Ambient temperature: -25°C to +70°C
Operating position: All positions
Contact element block
Element screw torque: 3 - 4 in/lbs
Connection screw torque: 5 - 7 in/lbs
Rated insulationvoltage: 500V
Rated thermal current: 10A
Contact operation: Self wiping, slow break NO or NC
Make and break capacity
as per IEC 947-5-(1) 1990: AC 15 - 4A, 415VAC
DC 13 - 0.5A, 110VDC
as per CSA - C22.2 No. 14-95, UL508 A 600 Q 600
Terminal capacity: Minimum 1 X 0.5mm2 (20AWG), maximum 2 x 15mm2 (2x16AWG), or 1 x 2.5mm2 (1x14AWG)
Terminals marking: 1-2 for NC, 3-4 for NO
Short circuit protection: 10A cartridge fuse, HRC type, rated for resistive loading
Mechanical life: Over one million operations
Electrical rating: (one million operating cycles at 3600 cycles per hour, load factor 0.5)
V 24 120 230 V 24 110
AC15 DC13
A 4 3 2 A 0.5 0.2
Modules for pilot lights and illuminated switches with integral LED / LED bulb (BA9S cap)
Current consumption (applicatable to all colors)
24VAC/DC, 110VAC and 240VAC: max. 20mA
110VDC: max. 15mA
220VDC: max. 10mA
Service life(at nominial voltage and at ambient temperature): 100,000 hours
Voltage limits (nominal voltage): ±20% of rated voltage
Shortcircuitprotection:    onspecificrequest
Terminal capacity: min. 1 X 0.5mm2 (20AWG) max. 2 x 1.5mm2 (2x16AWG) or 1 x 2.5mm2 (1x14AWG)
40X30
43 24 24
Ø 22.5 DIN
30
40
Mounting
details
Mounting bracket
screws torque
8 - 10 in/lbs
AIRPAX mm E Q) C
293
Control Switches and Signaling Devices
Ordering Information
1. Actuators, illuminated actuators, contact elements, lens assemblies and pilot lights are each ordered separately. For complete assemblies, please
 contactthefactoryforspecificpartnumbers
2.PrefixAS2forallactuatorsindicates22.5metalseries
3. The type numbers of contact elements are: NO Actuator mounting S1, S3 Note: S3, S4, S7, and S8 have gold plated
Individual mounting S5, S7 contact suitable for low voltage, low current
NC Actuator mounting S2, S4 applications <25mA
Individual mounting S6, S8
4.Partnumberexamples: Actuator    AS2AF3  =flushactuator,green,componentonly
Pilot light AS2PLB4 = pilot light without series resistor, red
Accessories and spares
Legend plates
Legend plates 30 x 40 mm are supplied with the following standard text:
START UP OPEN AUTO SLOW RESET ON RIGHT FORWARD TRIP
STOP DOWN CLOSE HAND FAST INCH OFF LEFT REVERSE POWER ON
EMERGENCY STOP - legend plate is 60mm yellow with black text
Replacement bulbs
Filament Bulb type ABA9S, OAL 28mm
Voltage: 6 12 24 30 48 60 130
Watts: 1 2 2 2 2 2 2.6
LED bulb type BA9S, OAL 28mm
Color: White Green Red Amber Blue Yellow V W
P/N: AMCB9124 AMCB9324 AMCB9424 AMCB9524 AMCB9624 AMCB9824 24 0.5
AMCB91110 AMCB93110 AMCB94110 AMCB95110 AMCB96110 AMCB98110 110 1.0
AMCB91230 AMCB93230 AMCB94230 AMCB95230 AMCB96230 AMCB98230 230 1.0
Lenses
Lens color: Translucent Green Red Amber Blue Clear Yellow
White
For pilot lights A2PLL1 A2PLL3 A2PLL4 A2PLL5 A2PLL6 A2PLL7 A2PLL8
w/filamentbulb
For illuminated A2LAL1 A2LAL3 A2LAL4 A2LAL5 A2LAL6 A2LAL7 A2LAL8
actuators
w/filamentbulb
For pilot lights A2PLL1L A2PLL3L A2PLL4L A2PLL5L A2PLL6L A2PLL7L A2PLL8L
w/ LED
For illuminated A2LAL1L A2LAL3L A2LAL4L A2LAL5L A2LAL6L A2LAL7L A2LAL8L
actuators w/LED
Push Push Mechanism to convert spring return actuator into maintained type
Part number: A2PPM
Adaptor
For mounting 22.5mm devices into 30.5mm cutout
Part number: A2ADP
Mounting bracket: A2BRK
Padlock
Boots Mushroom actuator: A2PAM
Forflush/projecting A2ALBT7    Projectingactuator: A2PAP
illuminated actuator
For non-illuminated A2BT7 Bulb extractor: A2BA9SE
flushactuator    
For twin actuator A2ATBT7
For twin A2ATLBT7 Hole plug A2BP2
illuminated actuator 22.5mm, black
Control Switches and Signaling Devices, 22.5mm Metal Series
E
M
E
R
G
E
N
C
Y
S
T
O
P
22.5
30.5
22.5
30.5
22.5
30.5
22.5
30.5
22.5
30.5
22.5
30.5
22.5
30.5
‘ \ F T T Nate, Muu :5 — v v v w Projecnng xv xv w w w a) as) cg” “37’
294
Control Switches and Signaling Devices
Non-Illuminated Operators, 22.5mm Metal Series
Operator
Type
Flush Flush
Booted
Projecting Mushroom
40mm
with Key
Note:
Mounting bracket is included.
However see tables 1 & 2 to order
contact elements separately.
A S 2 A F 4
Operator Type Code
Flush F
Flush - booted B
Projecting P
Mushroom - 40mm with key MLKB
Mushroom - 40mm spring return M
Mushroom - 40mm push/pull MPP
Mushroom - 40mm latching ML
w/arrow indicator
Mushroom - 30mm latching MLS
w/arrow indicator
Mushroom - 40mm latching MLT
trigger w/arrow indicator
Mushroom - 40mm latching MLTKB
trigger w/key
Jumbo mushroom - 60mm MJ
spring return
Jumbo mushroom - 60mm MJPP
push/pull
Jumbo mushroom 60mm MLJ
latching w/arrow indicator
Selector w/key* K
Selector*†‡ S
Twin†† T
* Selector available in black only
If extended selector is required, please select E from
decision 4
†† Pleaseselectflushorprojecting,availableinstandard
green/red color combination
Must select an option from decision 5
2
Options (see note) Code
Extended E
(selector actuator only)
Note: Except for Selector types, your order
number is complete after decision 3. However, if
a Selector type is required, please continue with
the remaining decisions.
4
Key Selector Functions Key Removal Code
Left Center Right
Maintained √ √ 2PB
Maintained √  2PO
Maintained √ 2PI
Springreturn √  2POSR
Maintained √ √ 3PB
Maintained √ √ √ 3PA
Maintained √  3PC
Springreturn √  3PSR
Springreturn √  3PSRL
Springreturn √  3PSRR
Selector & Extended Selector Functions Code
Maintained 2P
Spring return 2PSR
Maintained 3P
Spring return 3PSR
Spring return 3PSRL
Spring return 3PSRR
5
Operator Color Code
White 1
Black* 2
Green 3
Red 4
Amber 5
Blue 6
Yellow 8
* Selector is available in black only
3
Decision 5 is required only when a “Selector” type
actuator is selected from decision 2.
Airpax device, metal, 22.5mm
Part Type Code
Component A
1
See Accessories for marking legend plates. If required, please contact factory for actuator marking.
R79 AIRPAX v V 2 \_', v ' P/N’s $1 for (NOD, $2 {at (NCL $3 for (NO, go‘d SE, S7 and 58 have Ihe mounung screw raver 4E 3514 ;=._I
295
Control Switches and Signaling Devices
Non-Illuminated Operators, 22.5mm Metal Series
Mushroom 40mm Mushroom
30mm Latching
with arrow
indicator
Mushroom 40mm
Latching trigger type Jumbo Mushroom 60mm
Spring
Return Push
Pull Latching
w/ Arrow
Indicator
Spring
Return Push
Pull
Latching
w/ Arrow
Indicator
With KeyWith
Arrow
Indicator
Selector
with Key Selector Extended
Selector Twin
Operator
Type
See Accessories for marking legend plates. If required, please contact factory for actuator marking.
Table 2: Contact element assembly variations for non-illuminated and illuminated
pushbuttons. NO is supplied in green and NC is supplied in red. Order elements with
P/Ns S1 for (NO), S2 for (NC), S3 for (NO, gold contacts), etc. Contact elements S5,
S6,S7andS8havethemountingscrewreversed(seefig.6&7)formountingtoaback
panel or wall and cannot be ordered as part of a complete assembly.
Contact Actuator Panel Figure
Element Mounting Mounting Number Diagram
1NO S1 1
1NC S2 1
1NO+1NC S1+S2 2 or 3
2NO S1+S1 2 or 3
2NC S2+S2 2 or 3
2NO+2NC S1+S1 4
S2+S2
3NO+3NC S1+S1+S1 5
S2+S2+S2
1NO S3 1
1NC S4 1
1NO S5 6
1NC S6 6
1NO+1NC S5+S6
2NO S5+S5 7
2NC S6+S6 7
1NO S7 6
1NC S8 6
Gold contacts
Contact Elements
Table 1:
L or R
Fig 1 L or R
Fig 3 L or R
Fig 6
L or R
Fig 2 L or R
Fig 4 L or R
Fig 5 L or R
Fig 7
Note:
Up to six contact elements can
be installed on any non-illuminated
operator
Up to four contact elements
can be installed on any illuminated
operator
AIRPAX ‘ ‘P Efifi DDDDDEDQQDD D—T ------ xxxxx 12 24 as nu no 23a m5 LED bulb x x x D — — \o/a D— — w leecnng P Ly “y
296
Control Switches and Signaling Devices
Illuminated Operators, 22.5mm Metal Series
Twin Flush Projecting
Part Type Code
Component A
1
A S 2 A L F 4 R L
Operator Type Code
Flush F
ProjectingP
Selector S
† Not available on twin option
4
Operator Color Code
White 1
Black 2
Green 3
Red 4
Amber 5
Blue 6
Clear 7
Yellow 8
5
Airpax device, metal, 22.5mm
Option Code
No resistor
Limiting resistor R
3
Holder Bracket* Code
Filament bulb
Integral LED RL
LED bulb LB
* Illuminated devices are supplied
withafilamentbulbholderunless
another option is selected. Filament
and LED bulbs must be ordered
separately.
6
8
Operator
Type
Selector
Bulb Holder
Bracket
Options
Filament
Bulb Integral
LED (RL) LED
Bulb (LB)
Selector Code
Maintained 2P
Spring return 2PSR
Maintained 3P
Spring return 3PSR
Spring return 3PSRL
Spring return 3PSRR
7
Decision 7 is required only
when a “Selector” type actuator
is selected from decision 4.
Illumination Type Code
Standard Illuminated Device L
Illuminated Twin†† TL
†† Please select flushorprojectingactuator,availablewith
standard amber lens and green/red color combination. If
selecting Integral LED or LED Bulb the illumination code
must be placed before the operator code.
(i.e. AS2ATL5LBF3F4 is twin, LED bulb illuminated,
 amberlens,flush,green,andflush,red)
2
See Accessories for marking legend plates. If required, please contact factory for actuator marking.
Connection (table 3)
Select Illumination Voltage (AC/DC)*
12 24 48 110 130 230 415
Filament bulb
direct x x x x x
Filament bulb
resistor/diode x x
Integral LED** x x x x x x
LED bulb x x x
* Select one voltage, i.e. 24.
** If voltage is above 110, please indicate AC or DC at end
of part number
AIRPAX —— “$6 D—D—DQDEDDDDD D—_ TEE <2 2o="" 43="" mu="" an="" 230="" 415="" “0/6="" mug="" umza="" mm="" mm="" mm="" integm="" led="" rl="" direct="" integral="" led="" :="" x2="" led="" bulb="" fl:i="" e:="" ‘2="" 24="" 48‘10‘30="" 22m="" 415="" mala="" unnz="" uazo="" ems="" zannz="" 23m="">
297
Control Switches and Signaling Devices
Holder Bracket* Code
Filament bulb
Integral LED RL
LED bulb LB
* Illuminated devices are
suppliedwithafilamentbulb
holder unless another option
is selected. Filament and
LED bulbs must be ordered
separately.
Pilot Light Optional bulb
holder transformer
Pilot Lights and Lens Assemblies, 22.5mm Metal Series
X
DIRECT
Fil.
Bulb X1
X2
6V-130V
X
X1-ve
X2+ ve
230V
RESISTANCE+DIODE
Fil.
Bulb
Fil.
Bulb
RESISTANCE
X
X1
X2
24V-415V
X
BA9S
12V
2W
TRANSFORMER
X1
X2
240V 50 / 60 Hz
LED BULB
CKT
X1
X2
24-240 20%
INTEGRAL LED
CKT
X1
X2
6-415 20%
X
DIRECT
Fil.
Bulb X1
X2
6V-130V
X
X1-ve
X2+ ve
230V
RESISTANCE+DIODE
Fil.
Bulb
Fil.
Bulb
RESISTANCE
X
X1
X2
24V-415V
X
BA9S
12V
2W
TRANSFORMER
X1
X2
240V 50 / 60 Hz
LED BULB
CKT
X1
X2
24-240 20%
INTEGRAL LED
CKT
X1
X2
6-415 20%
X
DIRECT
Fil.
Bulb X1
X2
6V-130V
X
X1-ve
X2+ ve
230V
RESISTANCE+DIODE
Fil.
Bulb
Fil.
Bulb
RESISTANCE
X
X1
X2
24V-415V
X
BA9S
12V
2W
TRANSFORMER
X1
X2
240V 50 / 60 Hz
LED BULB
CKT
X1
X2
24-240 20%
INTEGRAL LED
CKT
X1
X2
6-415 20%
X
DIRECT
Fil.
Bulb X1
X2
6V-130V
X
X1-ve
X2+ ve
230V
RESISTANCE+DIODE
Fil.
Bulb
Fil.
Bulb
RESISTANCE
X
X1
X2
24V-415V
X
BA9S
12V
2W
TRANSFORMER
X1
X2
240V 50 / 60 Hz
LED BULB
CKT
X1
X2
24-240 20%
INTEGRAL LED
CKT
X1
X2
6-415 20%
X
DIRECT
Fil.
Bulb X1
X2
6V-130V
X
X1-ve
X2+ ve
230V
RESISTANCE+DIODE
Fil.
Bulb
Fil.
Bulb
RESISTANCE
X
X1
X2
24V-415V
X
BA9S
12V
2W
TRANSFORMER
X1
X2
240V 50 / 60 Hz
LED BULB
CKT
X1
X2
24-240 20%
INTEGRAL LED
CKT
X1
X2
6-415 20%
A S 2 P L B 4 R L
Operator Color Code
White 1
Green 3
Red 4
Amber 5
Blue 6
Clear 7
Yellow 8
3
Option Code
No resistor
Limiting resistor R
Transformer T
2
4
Table 3:
Pilot Light
Type
Bulb Holder
Bracket
Options
Filament
Bulb Integral
LED (RL) LED
Bulb (LB)
Airpax device, metal, 22.5mm
A S 2 L H B T
Holder Bracket Code
Filament bulb B
LED bulb LB
Integral LED RL
1
Airpax device, metal, 22.5mm
bulb holder assembly ONLY
Option Code
No resistor
Limiting resistor R
Transformer T
2
Part Type Code
Lens assembly only PLLA
(omit decision 2 & 5)
Complete lamp assembly PLB
(lens & lamp holder)
See decision table below for bulb holder
assembly only
1
See Accessories for marking legend plates. If required, please contact factory for actuator marking.
5
3
Connection (table 3) Select Illumination Voltage (AC/DC)*
12 24 48 110 130 230 415 110/6 110/12 110/24 230/6 230/12 230/24
Filament bulb
direct x x x x x
Filament bulb
resistor/diode x x
Integral LED** x x x x x x
LED bulb x x x
Transformer x x x x x x
* Select one voltage, i.e. 24 or 110/12.
** If voltage is above 110, please indicate AC or DC at end of part number
Connection (table 3) Select Illumination Voltage (AC/DC)*
12 24 48 110 130 230 415 110/6 110/12 110/24 230/6 230/12 230/24
Filament bulb
direct x x x x x
Filament bulb
resistor/diode x x
Integral LED** x x x x x x
LED bulb x x x x
Transformer x x x x x x
* Select one voltage, i.e. 24 or 110/12.
** If voltage is above 110, please indicate AC or DC at end of part number
AIRPAX
298
Control Switches and Signaling Devices
Common order number examples of control and signaling 22.5mm metal devices (to convert to inches multiply by 0.03937)
Description Actuator or Actuator or Complete assembly
lens assembly lens color order number
Flush pushbutton AS2AF3 Green
AS2AF8 Yellow
Projectingpushbutton AS2AP2 Black
AS2AP4 Red
Mushroom pushbutton AS2AM2 Black
spring return AS2AM4 Red
Mushroom pushbutton AS2AML2 Black
latching with arrow AS2AML4 Red
Mushroom pushbutton AS2AMLKB4 Red
latching with key
Selector (2 position) AS2AS22P Black
Selector (3 position) AS2AS23P Black
Key Selector (3 position) AS2AK23PB Black
key removeable in
left and right positions
Selector, illuminated AS2SLR43P24 Red
(3 -position)
with resistor (24V)
Twin pushbutton AS2ATF3P4 Flush - Green
unmarked Projecting-Red 
flush-projecting
Twin illuminated AS2ATL3F2F4IO130 Lens - Green
pushbutton, marked “I O” Flush - Black
flush-flush  Flush-Red
direct connect up to 130V
Pilot light for direct AS2PLLA3 Green AS2PLB3130
connect up to 130V AS2PLLA4 Red AS2PLB4130
Pilot light with resistor AS2PLLA5 Amber AS2PLBR5230AC
and diode for 230VAC AS2PLLA6 Blue AS2PLBR6230AC
bulb 130V
Pilot light with AS2PLLA4 Red AS2PLBT4230/24
transformer for AS2PLLA3 Green AS2PLBT3230/24
230V, bulb 24V
©Copyright 2007 Airpax 245-500-5058 5/07
Control Switches and Signaling Devices, 22.5mm Metal Series
12
29
20
29
32
40
32
40
32
40
24
29
27
29
24 21
29
27 66
30x40
40x30
15 43
42.5
30
40x30
15 43
42.5
30
18
54
55
30
18
54
55
30
30
37
14
29.5
14
40
29.5
42
14 60
44x32
29.5

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