08-50 Prod Spec Datasheet by Molex

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molex I I xcx"~ 3’ I ' - Cur-Qt” 2478 2578 2878 2477 8818 21 9 41695 3 69 m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. T% 3%: CREATED / REVISED BY. CHECKED BY. APPROVED BY. PS-08-50
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KK 396 /.156
WIRE-TO-BOARD
BOARD-TO-BOARD
CONNECTOR SYSTEM
Crimp Terminals
Crimp Housings
Series: 2478, 2578, 2878, 2477, 8818
Series: 2139, 41695, 3069
PCB Connector
Vertical Header Without Peg
Series: 41815
Series: 41771
4%“ III“! ‘ I 41 792 m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION: ECM INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: T% 3%: CREATED / REVISED BY: CHECKED EIY: APPROVED BY: PS-08-50
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Right Angle Header Without Peg
Vertical Header with Friction Lock
Series: 41772
Series: 41791
Right Angle Header with Friction Lock
Vertical Header With press fit plastic Peg
Series: 41792
Series: 42491, 42891
molex 42492, 42892 41662 172173 190 ) MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION: ECM INFORMATION: TITLE: SHEET N0. EC No: DATE: DOCUMENT NUMBER: M M CREATED / REVISED BY: CHECKED BY: APPROVED BY: TYPE, FAFIT PS-08-50
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Right Angle Header With press fit plastic Peg
Right Angle Break away Header
Series: 42492, 42892
Series: 41662, 172173
Vertical header with round pin and Polarizing
Wall
Vertical header with round pin
Series: 3190
Series: 3192
41661 S :3 \; m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. M M CREATED / REVISED BY. CHECKED BY. APPROVED BY. PS-08-50
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Vertical break away header
Vertical break away header with
Friction Lock
Series: 41661
Series: 41671
Right angle break away header
with Friction Lock
Series: 41672
molex I17) I\ll\llmlm IOOIOOIm ILOILOIOOIOOIm KO RSIIIIESI'o‘ .. h I: I: I: m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. T% 3%: CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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1.0 SCOPE 6
2.0 PRODUCT DESCRIPTION 6
2.1 Product Name and Series Numbers 6
2.2 Dimensions, Materials, Plating and Markings 7
2.3 Safety Agency Approvals 7
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 8
3.1 Molex Documents 8
3.2 Industry Documents 8
4.0 ELECTRICAL PERFORMANCE RATINGS 8
4.1 Voltage 8
4.2 Maximum Current Rating 8
4.3 Temperature 9
4.4 Durability 9
5.0 QUALIFICATION 9
6.0 PERFORMANCE 10
6.1 Electrical Performance 10
6.2 Mechanical Performance 11
6.3 Environmental Performance 12
7.0 SOLDER INFORMATION 14
7.1 Solder Process Temperature 14
8.0 PACKAGING 14
9.0 CABLE TIE AND/OR WIRE TWIST LOCATION 14
molex 2478 2578 , M w. m. m m m m m 41792 42491 42891 42492 42892 41661 41671 41662 172173 3190 3192 MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. DOC M CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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1.0 SCOPE
This Product Specification covers the 3.96 mm (.156 inch) centerline (pitch) 1.14mm (.045) square pin
headers when mated with either printed circuit board (PCB) connectors or connectors terminated with 18
to 26 AWG wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBER (S)
Description
Series Number
Crimp Terminals
2478, 2578 , 2878, 2477, 8818
Crimp Housings
2139, 41695, 3069
PCB Connectors
41815
Vertical Header without Peg
41771
Right angle Header without peg
41772
Vertical Header with Friction Lock
41791
Right Angle Header with Friction
Lock
41792
Vertical Header with press fit plastic
Peg
42491, 42891
Right Angle Header with press fit
plastic Peg
42492, 42892
Vertical Break away Header
41661, 41671
Right Angle Break away Header
41662, 172173
Right angle break away header
with Friction Lock
41672
Vertical header with Round Pin with
Polarizing Wall
3190
Vertical header with Round Pin
without Polarizing Wall
3192
Other products conforming to this specification are noted on the individual drawings.
molex m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. T% Pain: CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Terminal Material: Brass or Phos. Bronze (for Max performance use phos bronze material.)
Housing: Nylon or Polyester
Pins: Brass
For more information on dimensions, materials, and plating see the individual drawings.
Material: RoHS compliant materials.
*Refer to the “Product Environmental Compliance” section in Molex.com to know the individual PN
RoHS compliance status
2.3 SAFETY AGENCY APPROVALS
UL File Number ……. E29179
CSA ………………......LR19980
SERIES
Agency Voltage
Rating (AC RMS or
DC) except as noted
Agency Current
Rating (Single
Circuit) (Amps)
Agency
Temperature
Rating (°C)
UL
CSA
UL
CSA
UL
2139
600
250
-
7
105°C
41661
600
250
-
7
105°C
41662
600
250
-
7
105°C
41671
600
250
-
7
105°C
41672
600
250
-
7
105°C
41695
600
250VAC
-
7
105°C
41771
600
250
-
7
105°C
41772
600
250
-
7
105°C
41791
600
250
-
7
105°C
41792
600
250
-
7
105°C
41815
600
250
-
5
105°C
42491
600
250
-
7
105°C
42492
600
250
-
7
105°C
Other products conforming to this specification are noted on the individual drawings.
molex Molex Quality Crimpinq Handbook Order No. 6380070029 Molex SoIderabiIin Sgecificalion SMESVI 52 Molex Heat Resistance Sgecificalion ASr4000075013 Molex Moisture TechnicaI Advisory ASr454997001 Molex Package Handling Sgeciflcation 4549901007PK MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. M M CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 MOLEX DOCUMENTS
See series specific sales drawings and the other sections of this specifications for the necessary
referenced documents and specifications.
Cosmetic Specification PS-45499-002
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
3.2 INDUSTRY DOCUMENTS
EIA-364-1000.01
UL-1977
CSA STD. C22.2 NO. 182.3-M1987
4.0 ELECTRICAL PERFORMANCE RATINGS
4.1 VOLTAGE*
600 Volts AC (RMS) or 600 Volts DC max.
4.2 MAXIMUM CURRENT RATING
NOTE : current is dependent on connector size, contact material, plating, ambient temperature,
printed circuit board characteristics and related factors. Actual current rating is application dependent
and should be evaluated for each application
a. For Crimp Terminals- and Applicable Wires
Wire
Awg
Amps (Max) With
Brass Terminals
Amps (Max) With Phos
Bronze Terminals
Wire Insulation Diameter
18
5.00
7.00
See terminal drawings
20
4.75
6.25
See terminal drawings
22
4.50
5.50
See terminal drawings
24
4.25
5.00
See terminal drawings
26
4.00
4.50
See terminal drawings
Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise
molex m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. DATE. DOCUMENT NUMBER. T% 3%: CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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b. For Printed Circuit Board Connectors
Connector
Style
Amps (Max) With
Brass Terminals
Amps (Max) With
Phos Bronze Terminals
Top Entry
4.50
5.00
Right Angle
4.50
5.00
Bottom Entry
4.00
4.50
Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise
4.3 TEMPERATURE
Brass Terminals
Phos Bronze Terminals
Operating Temperature
-40°C to +80°C*
-40°C to +105°C*
Non-Operating Temperature
-40°C to +105°C**
-40°C to +105°C
*including terminal temperature rise. **parts not mated.
4.4 DURABILITY
Tin / Gold plated: 25 mating cycles
As tested in accordance with EIA-364-1000.01 test method (see Sec. 6.2 of this specification).
5.0 QUALIFICATION
Laboratory conditions and sample selection are in accordance with EIA-364-1000.01
molex m MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. 14 DATE. DOCUMENT NUMBER. T% £1ng CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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6.0 PERFORMANCE
6.1 ELECTRICAL PERFORMANCE
ITEM NO.
ITEM
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum
voltage of 20 mV and a current of 100 mA.
10 milliohms
MAXIMUM
[initial]
2
Contact
Resistance of
Wire Termination
(Low Level)
Terminate the applicable wire to the
terminal and measure wire using a voltage
of 20 mV and a current of 100 mA.
2 milliohms
MAXIMUM
[initial]
3
Insulation
Resistance
Unmate & unmount connectors: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
1000 Megohms
MINIMUM
4
Dielectric
Withstanding
Voltage
Unmate connectors: apply a voltage of
{two times the rated voltage plus 1000
volts} VAC for 1 minute between adjacent
terminals and between terminals to ground.
No breakdown
5
Capacitance
Measure between adjacent terminals at 1
MHz.
1.2 picofarads
MAXIMUM
6
Temperature
Rise
(via Current Cycling)
Mate connectors: measure the temperature
rise at the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
Temperature rise:
+30°C MAXIMUM
molex Without Friction Lock With Friction Lock E MOLEX KK 396 WEB PAGE TABLE OF CONTENTS REVISION. ECM INFORMATION. TITLE. SHEET No. EC No. 14 DATE. DOCUMENT NUMBER. T% Pain: CREATED / REVISED BY. CHECKED EV. APPROVED BY. PS-08-50
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6.2 MECHANICAL PERFORMANCE
ITEM NO.
ITEM
TEST CONDITION
REQUIREMENT
1
Connector Mate
and
Unmate Forces
Per circuit when mated to a .045 Sq.
pin. Mate and Unmate connector
(male to female) at a rate of 25 ± 6
mm (1 ± ¼ inch) per minute.
Without Friction Lock
15.6 N (3.5 lbf)
MAXIMUM insertion force
&
1.8 N (0.40 lbf)
MINIMUM withdrawal force
With Friction Lock
16.8 N (3.78 lbf)
MAXIMUM insertion force
&
4.0 N (0.90 lbf)
MINIMUM withdrawal force
2
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the
terminal at a rate of 25 ± 6 mm (1 ±
¼ inch) per minute. (Forces will
change with plating’s and
materials.)
17.8 N (4.0 lbf)
MAXIMUM insertion force
3
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in
the housing at a rate of 25 ± 6 mm
(1 ± ¼ inch) per minute. (Forces will
change with plating’s and materials.)
35.6 N (8.0 lbf)
MINIMUM withdrawal force
4
Durability
Mate connectors up to 25 cycles at
a maximum rate of 10 cycles per
minute prior to Environmental Tests.
10 milliohms MAXIMUM
(change from initial)
5
Vibration
(Random)
Mate connectors and vibrate per EIA
364-28, test condition VII.
10 milliohms MAXIMUM
(change from initial)
&
Discontinuity < 1 microsecond
6
Shock
(Mechanical)
Mate connectors and shock at 50
g's with ½ sine wave (11
milliseconds) shocks in the
±X,±Y,±Z axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial])
&
Discontinuity < 1 microsecond
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MECHANICAL PERFORMANCE (CONTD.)
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
7
Wire
Pullout Force
(Axial)
Apply an axial pullout force on the
wire at a rate of 25 ± 6 mm (1 ± ¼
inch) per minute. (For maximum
performance use Molex application
tooling with stranded tinned copper
wire)
Wire pullout force depends on
crimp tooling. See relevant Molex
Application Tooling Specification for
requirements.
8
Normal
Force
Apply a perpendicular force.
7.34 N (748 grams) average
6.3 ENVIRONMENTAL PERFORMANCE
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
1
Shock
(Thermal)
Mate connectors; expose to 5
cycles of:
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
Temperature
°C
Duration
(Minutes)
-40 °C +0/-3
30
+25 °C ± 10
5 MAXIMUM
+105 °C +3/-0
30
+25 °C ± 10
5 MAXIMUM
2
Thermal Aging
Mate connectors; expose to:
96 hours at 105 ± 2°C
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
3
Humidity
(Steady State)
Mate connectors: expose to a
temperature of 40 ± 2°C with a
relative humidity of 90-95% for
96 hours.
Note: Remove surface moisture
and air dry for 1 hour prior to
measurements.
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
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ENVIRONMENTAL PERFORMANCE (CONTD.)
ITEM
NO.
ITEM
TEST CONDITION
REQUIREMENT
4
Humidity
(Cyclic)
Mate connectors: cycle per EIA-
364-31: 24 cycles at temperature
25 ± 3°C at 80 ± 5% relative
humidity and 65 ± 3°C at 50 ±
5% relative humidity; dwell time of
1.0 hour; ramp time of 0.5 hours.
{Note: Remove surface moisture
and air dry for 1 hour prior to
measurements.}
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
5
Solderability
Per SMES-152
Solder coverage:
95% MINIMUM (per
SMES-152)
6
Solder
Resistance
Dip connector terminal tails in
solder:
Solder Duration: 5 ± 0.5 seconds;
Solder Temperature: 230 ± 5°C
Visual:
No Damage to insulator
material
7
Cold Resistance
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
8
Corrosive
Atmosphere:
Flowing Mixed Gas
(FMG)
Mate connectors:
Test per EIA-364-65, method 2A
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
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7.0 SOLDER INFORMATION
7.1 SOLDER PROCESS TEMPERATURES
Wave Solder: 235°C Max
8.0 PACKAGING
Parts shall be packaged to protect against damage during normal handling, transit and storage.
Refer Molex.com specific part number webpage to get the exact packaging document for that
item.
9.0 CABLE TIE AND/OR WIRE TWIST LOCATION
The “T” dimension defines a “free” length of wire, or a length of wire that is not
subject to significant bias by external factors such as a wire tie, wire twisting, or
other means of bending or deforming of the wires that repositions them from their
natural relaxed state or location where they enter the housing. Wires are to be
dressed in such a manner to allow the terminals to float freely in the pocket. This
dimension is general recommendation and may need to be adjusted for different
wire gauges and wire type and insulation thickness and insulation material.
Circuit Sizes
Dimension T Minimum
2
4
6
0.50” (12.7mm)
8
0.75” (19.1mm)
10
12
1.00” (25.40mm)
14
16
1.25” (31.75mm)
18
20
1.50” (38.09mm)
22
24
1.75” (44.45mm)
Molex Solderability Specification SMES-152
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CONN HEADER R/A 2POS 3.96MM
CONN HEADER R/A 3POS 3.96MM
CONN HEADER R/A 4POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 7POS 3.96MM
CONN HEADER R/A 8POS 3.96MM
CONN HEADER R/A 9POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 11POS 3.96MM
CONN HEADER R/A 12POS 3.96MM
CONN HEADER R/A 24POS 3.96MM
CONN HEADER R/A 2POS 3.96MM
CONN HEADER R/A 3POS 3.96MM
CONN HEADER R/A 4POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 7POS 3.96MM
CONN HEADER R/A 8POS 3.96MM
CONN HEADER R/A 9POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 11POS 3.96MM
CONN HEADER R/A 12POS 3.96MM
CONN HEADER R/A 24POS 3.96MM
CONN 22-26AWG CRIMP GOLD
CONN 18-24AWG CRIMP GOLD
CONN TERM HSG W/RAMP 15POS
CONN CRIMP HOUSING 05POS
CONN HEADER R/A 13POS 3.96MM
CONN HEADER R/A 14POS 3.96MM
CONN HEADER R/A 15POS 3.96MM
CONN HEADER R/A 16POS 3.96MM
CONN HEADER R/A 17POS 3.96MM
CONN HEADER R/A 18POS 3.96MM
CONN HEADER R/A 19POS 3.96MM
CONN HEADER R/A 20POS 3.96MM
CONN HEADER R/A 21POS 3.96MM
CONN HEADER R/A 22POS 3.96MM
CONN HEADER R/A 23POS 3.96MM
CONN HEADER VERT 3POS 3.96MM
CONN HEADER R/A 13POS 3.96MM
CONN HEADER R/A 14POS 3.96MM
CONN HEADER R/A 15POS 3.96MM
CONN HEADER R/A 16POS 3.96MM
CONN HEADER R/A 17POS 3.96MM
CONN HEADER R/A 18POS 3.96MM
CONN HEADER R/A 19POS 3.96MM
CONN HEADER R/A 20POS 3.96MM
CONN HEADER R/A 21POS 3.96MM
CONN HEADER R/A 22POS 3.96MM
CONN HEADER R/A 23POS 3.96MM
CONN HEADER R/A 20POS 3.96MM
CONN HEADER R/A 4POS 3.96MM
CONN HEADER R/A 15POS 3.96MM
CONN HEADER R/A 24POS 3.96MM
CONN HEADER R/A 4POS 3.96MM
CONN HEADER R/A 8POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
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CONN HEADER VERT 4POS 3.96MM
CONN HEADER R/A 12POS 3.96MM
CONN HEADER VERT 2POS 3.96MM
CONN HEADER VERT 2POS 3.96MM
CONN HEADER VERT 2POS 3.96MM
CONN HEADER VERT 3POS 3.96MM
CONN HEADER VERT 3POS 3.96MM
CONN HEADER VERT 4POS 3.96MM
CONN HEADER VERT 4POS 3.96MM
CONN HEADER VERT 4POS 3.96MM
CONN HEADER VERT 5POS 3.96MM
CONN HEADER VERT 5POS 3.96MM
CONN HEADER VERT 6POS 3.96MM
CONN HEADER VERT 6POS 3.96MM
CONN HEADER VERT 6POS 3.96MM
CONN HEADER VERT 7POS 3.96MM
CONN HEADER VERT 7POS 3.96MM
CONN HEADER VERT 7POS 3.96MM
CONN HEADER VERT 8POS 3.96MM
CONN HEADER VERT 8POS 3.96MM
CONN HEADER VERT 8POS 3.96MM
CONN HEADER VERT 9POS 3.96MM
CONN HEADER VERT 9POS 3.96MM
CONN HEADER VERT 10POS 3.96MM
CONN HEADER VERT 10POS 3.96MM
CONN HEADER VERT 11POS 3.96MM
CONN HEADER VERT 12POS 3.96MM
CONN HEADER VERT 12POS 3.96MM
CONN HEADER VERT 13POS 3.96MM
CONN HEADER VERT 14POS 3.96MM
CONN HEADER VERT 15POS 3.96MM
CONN HEADER VERT 15POS 3.96MM
CONN HEADER VERT 16POS 3.96MM
CONN HEADER VERT 16POS 3.96MM
CONN HEADER VERT 17POS 3.96MM
CONN HEADER VERT 18POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 3POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 20POS 3.96MM
CONN HEADER R/A 2POS 3.96MM
CONN HEADER R/A 3POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 7POS 3.96MM
CONN HEADER R/A 8POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 14POS 3.96MM
CONN HEADER R/A 19POS 3.96MM
CONN HEADER R/A 24POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 10POS 3.96MM
CONN HEADER R/A 14POS 3.96MM
CONN HEADER R/A 24POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER R/A 6POS 3.96MM
CONN HEADER R/A 15POS 3.96MM
CONN HEADER R/A 5POS 3.96MM
CONN HEADER VERT 4POS 3.96MM
CONN HEADER R/A 2POS 3.96MM
CONN HEADER R/A 9POS 3.96MM
CONN HEADER R/A 12POS 3.96MM
CONN HEADER R/A 13POS 3.96MM
CONN 22-26AWG CRIMP GOLD
CONN 18-24AWG CRIMP GOLD