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103090s_en_01
CLIPLINE
AI…
Data Sheet
© PHOENIX CONTACT 2011-07-05
1Description
A special feature of AI… ferrules with insulating collar is that
the closer the connections are, the more reliable the
insulation is and the less likely the wires are to splice. The
dimensions of the ferrules correspond to DIN 46228-4.
The metal insulating sleeve is made from a soft electrolytic
copper (E-CU) with tin plating, which ensures optimum
connection when crimped with the appropriate
Phoenix Contact tools.
The insulating collar made from polypropylene, which is
resistant to extreme heat, insulates and simplifies fitting onto
the wire without having to splice the individual litz wires. The
cross section sizes are color coded. They are listed
according to DIN 46228-4, Weidmüller standard, and
French standard NF C 63-023.
Ferrules With Insulating Collar
According to DIN 46228-4
Make sure you always use the latest documentation.
It can be downloaded at www.phoenixcontact.net/catalog.
This data sheet is valid for all products listed on the following page:
AI…
103090s_en_01 PHOENIX CONTACT 2
2 Dimensions and Ordering Data
Ferrules With Insulating Collar According to DIN 46228-4
Cross
Section
l1l2d1s1d2s2Color Color
Code1
Type Order
No.
Pcs./Pck.
0.14 mm212.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Gray AI 0,14- 8 GY -100023203011 1000
0.25 mm210.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Blue AI 0,25- 6 BU23203040 100
0.25 mm210.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Yellow AI 0,25- 6 YE23203024 100
0.25 mm212.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Yellow AI 0,25- 8 YE23203037 100
0.34 mm210.5 mm 6.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Turquoise AI 0,34-6 TQ23203053 100
0.34 mm210.5 mm 8.0 mm 0.8 mm 0.15 mm 1.8 mm 0.25 mm Turquoise AI 0,34-8 TQ23203066 100
0.5 mm212.0 mm 6.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange W AI 0,5 - 6 OG 3201301 100
0.5 mm212.0 mm 6.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 6 WH 3200687 100
0.5 mm214.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange W AI 0,5 - 8 OG 3201123 100
0.5 mm214.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm Orange WAI 0,5 - 8 OG-1000 3202902 1000
0.5 mm214.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 8 WH 3200014 100
0.5 mm214.0 mm 8.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 - 8 WH -1000 3200881 1000
0.5 mm216.0 mm 10.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -10 WH 3201275 100
0.5 mm216.0 mm 10.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -10 WH-1000 3203105 1000
0.5 mm218.0 mm 12.0 mm 1.1 mm 0.15 mm 2.5 mm 0.3 mm White DIN/NF AI 0,5 -12 WH23200506 100
0.75 mm212.0 mm 6.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 6 GY 3200690 100
0.75 mm212.0 mm 6.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm White W AI 0,75- 6 WH 3201314 100
0.75 mm214.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Blue NF AI 0,75- 8 BU 3200027 100
0.75 mm214.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 8 GY 3200519 100
0.75 mm214.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75- 8 GY -1000 3200894 1000
0.75 mm214.0 mm 8.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm White W AI 0,75- 8 WH 3201110 100
0.75 mm216.0 mm 10.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75-10 GY 3201288 100
0.75 mm216.0 mm 10.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75-10 GY-1000 3203118 1000
0.75 mm218.0 mm 12.0 mm 1.3 mm 0.15 mm 2.8 mm 0.3 mm Gray DIN AI 0,75-12 GY 3200849 100
1 mm212.5 mm 6.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 - 6 RD 3200742 100
1 mm212.5 mm 6.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow WAI 1 - 6 YE 3201327 100
1 mm214.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 - 8 RD 3200030 100
1 mm214.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 - 8 RD -1000 3200904 1000
1 mm214.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow W AI 1 - 8 YE 3201097 100
1 mm214.5 mm 8.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Yellow WAI 1 - 8 YE-1000 3202915 1000
1 mm216.5 mm 10.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 -10 RD 3200182 100
1 mm216.5 mm 10.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 -10 RD-1000 3203121 1000
1 mm218.5 mm 12.0 mm 1.5 mm 0.15 mm 3.0 mm 0.3 mm Red DIN/NF AI 1 -12 RD 3200674 100
1.5 mm212.5 mm 6.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 6 BK23200755 100
1.5 mm214.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 8 BK 3200043 100
1.5 mm214.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 - 8 BK -1000 3200917 1000
1.5 mm214.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Red W AI 1,5 - 8 RD 3201136 100
1.5 mm214.5 mm 8.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Red WAI 1,5 - 8 RD-1000 3202928 1000
1.5 mm216.5 mm 10.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -10 BK 3200195 100
1.5 mm216.5 mm 10.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -10 BK-1000 3203134 1000
1.5 mm218.5 mm 12.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -12 BK 3201482 100
1.5 mm224.5 mm 18.0 mm 1.8 mm 0.15 mm 3.4 mm 0.3 mm Black DIN/NF AI 1,5 -18 BK 3200056 100
2.5 mm215.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 - 8 BU 3200522 100
2.5 mm215.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 - 8 BU -1000 3200920 1000
2.5 mm215.0 mm 8.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 - 8 GY 3200069 100
2.5 mm217.0 mm 10.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -10 BU23202533 100
2.5 mm217.0 mm 10.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -10 BU-100023203147 1000
2.5 mm219.0 mm 12.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -12 BU 3200962 100
2.5 mm219.0 mm 12.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 -12 GY 3200205 100
[W a;
AI…
103090s_en_01 PHOENIX CONTACT 3
Figure 1 Dimensions (tolerances according to DIN 46228-4)
2.5 mm225.0 mm 18.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Blue DIN/W AI 2,5 -18 BU 3200580 100
2.5 mm225.0 mm 18.0 mm 2.3 mm 0.15 mm 4.2 mm 0.3 mm Gray NF AI 2,5 -18 GY 3200072 100
4 mm217.5 mm 10.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -10 GY 3200535 100
4 mm217.5 mm 10.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -10 OG 3200085 100
4 mm219.5 mm 12.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -12 GY 3200959 100
4 mm219.5 mm 12.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -12 OG 3200438 100
4 mm222.5 mm 18.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Gray DIN/W AI 4 -18 GY 3200593 100
4 mm222.5 mm 18.0 mm 2.9 mm 0.2 mm 4.7 mm 0.3 mm Orange NF AI 4 -18 OG 3200098 100
6 mm220.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Black WAI 6 -12 BK 3201107 100
6 mm220.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Green NF AI 6 -12 GN 3200108 100
6 mm220.0 mm 12.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Yellow DIN AI 6 -12 YE 3200548 100
6 mm226.0 mm 18.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Green NF AI 6 -18 GN 3200111 100
6 mm226.0 mm 18.0 mm 3.6 mm 0.2 mm 6.2 mm 0.3 mm Yellow DIN AI 6 -18 YE 3200603 100
10 mm221.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Brown NF AI 10 -12 BN 3200124 100
10 mm221.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Ivory WAI 10 -12 IV 3201068 100
10 mm221.0 mm 12.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Red DIN AI 10 -12 RD 3200551 100
10 mm227.0 mm 18.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Brown NF AI 10 -18 BN 3200137 100
10 mm227.0 mm 18.0 mm 4.6 mm 0.2 mm 7.5 mm 0.3 mm Red DIN AI 10 -18 RD 3200616 100
16 mm223.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Blue DIN AI 16 -12 BU 3200564 100
16 mm223.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Green W AI 16 -12 GN 3201152 100
16 mm223.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Ivory NF AI 16 -12 IV 3201181 100
16 mm223.0 mm 12.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm White AI 16 -12 WH 3200140 100
16 mm229.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Blue DIN AI 16 -18 BU 3200629 100
16 mm229.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm Green W AI 16 -18 GN 3201330 100
16 mm229.0 mm 18.0 mm 6.0 mm 0.2 mm 8.7 mm 0.5 mm White AI 16 -18 WH 3200153 100
25 mm229.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Black NF AI 25 -16 BK 3200412 50
25 mm229.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Brown WAI 25 -16 BN 3201084 100
25 mm229.0 mm 16.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -16 YE 3200577 50
25 mm231.0 mm 18.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -18 YE 3201505 50
25 mm235.0 mm 22.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Black NF AI 25 -22 BK 3200739 50
25 mm235.0 mm 22.0 mm 7.5 mm 0.2 mm 10.8 mm 0.5 mm Yellow DIN AI 25 -22 YE 3200700 50
35 mm230.0 mm 16.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Beige W AI 35 -16 BE 3201071 50
35 mm230.0 mm 16.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -16 RD 3200441 50
35 mm232.0 mm 18.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -18 RD 3201495 50
35 mm239.0 mm 25.0 mm 8.5 mm 0.2 mm 12.3 mm 0.6 mm Red DIN/NF AI 35 -25 RD 3200713 50
50 mm236.0 mm 20.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Blue DIN/NF AI 50 -20 BU 3200454 50
50 mm236.0 mm 20.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Olive WAI 50 -20 OL 3201178 50
50 mm241.0 mm 25.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Blue DIN/NF AI 50 -25 BU 3200726 25
50 mm241.0 mm 25.0 mm 10.5 mm 0.3 mm 15.0 mm 0.6 mm Black AI 50 -25 BK 3240678 25
70 mm237.0 mm 20.0 mm 12.7 mm 0.4 mm 15.8 mm 0.7 mm Yellow DIN AI 70 -20 YE23201848 25
95 mm244.0 mm 25.0 mm 14.5 mm 0.4 mm 18.0 mm 0.6 mm Red DIN AI 95 -25 RD23201853 25
120 mm248.0 mm 27.0 mm 16.5 mm 0.5 mm 21.0 mm 0.7 mm Blue DIN AI120 -27 BU23201822 25
1DIN = Color code according to DIN 46228-4; W = Color code according to Weidmüller standard; NF = Color code according to NF C 63-023
2These ferrules are not included in DIN 46228-4.
Ferrules With Insulating Collar According to DIN 46228-4 [...]
Cross
Section
l1l2d1s1d2s2Color Color
Code1
Type Order
No.
Pcs./Pck.
l1 =Total length
l2 = Sleeve length
d1 = Inside diameter of sleeve
s1 = Wall thickness of sleeve
d2 = Inside diameter of insulating collar
s2 = Wall thickness of insulating collar
1
I
2
I
2
d
1
s
1
d
2
s
AI…
103090s_en_01 4
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany • Phone: +49-(0) 5235-3-00
PHOENIX CONTACT • P.O.Box 4100 • Harrisburg • PA 17111-0100 • USA • Phone: +717-944-1300
www.phoenixcontact.com
3 Technical Data
Assortment Boxes
Description Type Order No. Pcs./Pck.
Assortment box, red, color coding according to DIN
Comprises: 50 pcs. each of AI 0,5-8 WH, AI 2,5-8 BU,
100 pcs. each of AI 0,75-8 GY, AI 1-8 RD, AI 1,5-8 BK
AI-TWIN SORTI BOX RD 3202960 1
Assortment box, anthracite, color coding according to DIN
Comprises: 50 pcs. each of AI 4-10 GY, 20 pcs. each of AI 6-12 YE, AI 10-12 RD,
10 pcs. each of AI 16-12 BU
AI-TWIN SORTI BOX ANT 3202973 1
General Data
Material
Collar
Sleeve
Polypropylene PP (UL94 HB), heat resistant up to 105°C
E-CU, tin-plated surface

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