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molex
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AM=60079=2
11-21-9757
(42219 8: 422541 SPOX)
ARBOR PRESS
OPERATION & SETTUP
MANUAL
® REGISTERED TRADE MARK OF MOLEX INCORPORATED
THIS DOCUMENT CONTAINS INFORMATION
THAT IS PROPRIETARY TO
MOLEX INCORPORATED AND SHOULD NOT
BE USED WITHOUT WRITTEN PERMISSION.
MOLEX INCORPORATED, 2222 WELLINGTON COURT, LISLE ILLINOIS (708)969-4550
AM- 6 007 9 '2
. ARBOR P S ERMINA‘I‘OR
IAELE OF CQHIENI§
Basic Press
Description
Specification
Installation
Operating Instructions
Adjustments
General Maintenance
Terminator Module
Description
Installation
Perishable Parts List
Bill of Material
Assembly Drawing
gage
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AM-60079-2
2. ARB PRE ERMI
DESCRIPTION
The Molex AM—60079-2 application tool was developed as a low
cost, low volume, ribbon cable terminator.
An operator places a connector on the loading platform
(AM-60079T112) and slides it right until contacting the positive
stop under the track cover.
Next, the operator slides ribbon cable along the right cable
guide until touching the wire stop above the connector. With
ribbon cable in position, pull the press handle to full down
position and return to full up position.
To remove the completed harness slide the housing to the left out
of the nest.
SPECIFICATIONS
Physical Dimensions: Length 10 1/2"
Width 6“
Height 21"
Weight 41 lbs.
Maximum Ram force : 3,000 lbs.
Ram stroke : 1.750
INSTALLATION
Fasten the press to a stable bench or work surface. Two holes
sized for 5/16 lag screws are provided in the base of the press.
QBERATING INSTRUCTIONS
1.
Ram Operation
To cycle the press, pull Ram Handle (AM—60026-23) from full up
position to full down position and return.
Anti—Back-Up
To ensure a complete termination the basic press is equipped
with an anti—back-up system. This guarantees full down stroke
and full return. To temporarily disengage the anti- back-up,
there is a release lever (AM-60026-18) located on the inner
side of the frame (Ll-I) (AM-60026-3). Pulling up and holding
the release lever (AM-60026-18) will allow the ram handle
(AM—60026-23) to move freely in either direction.
AEUSTMENTS
1. Reversible Ram Handle
‘The press ram handle (AM-60026-23) can be reversed for left or
right hand operation. To change the ram handle (AM-60026— 23)
from right side to left side, remove 1/4 — 20 S.H.C.S. from
the lower portion of the ram arm (AM—60026-22) . Re— move the
arm/handle assembly and rotate 180 degrees. Replace the 1/4 —
20 S.l-I.C.S. and tighten securely.
Ram Adjustment
Use the ram adjust screw (AM-60026—7) to adjust the depth of
any tooling used on the ram (AM-60026-6) . An indicator is
engraved on the ram (AM-60026—6) just above the ram adjust
screw (AM-60026-7) . To increase depth, turn the ram adjust
screw (AM-60026-7) to the left, (CW) toward the "+'I sign. To
decrease the depth, turn to the right, (ccw) toward the "-"
sign.
GENERAL MAINTENANCE
The following components should be kept clean and lubricated
sparingly with S.A.E. 10W motor oil or equivalent.
Ram Cam (cam path) AM-60026-11
Cam Shaft AM-60026-12
Cam Shaft Bearings Ari-60026028
Cam Follower AM—60026-13
Ram Cam Detent (ball) AM—60026—32
Ram (all four sides) AM-60026-6
Ram Roller Bearings AM-60026-10
Anti-Back-Up Pawl (pivot) ARI-60026016
Anti-Back-Up Release Pivot AM-60026-19
NOTE: For illustration of lubrication points, see Figure 1.
AM-60079Tl
2.5m DISCBEIE HIRE TERMINATOR MODULE
DE§QRIPTION
When assembled to a basic press, the AM-60079T2 terminator module
will terminate and crimp the following Molex connectors:
#42219 Female Connector
#42254 Male Connector
The module was designed for low volume, prototype production re-
quiring the operator to break off the terminal carrier strip as a
secondary operation outside the press after termination.
I}! STALLATION
1. Punch Holder to Ram
with the ram handle (AM-60026-23) in full up position slip
tooling holder (AM-60063-2) on to the ram (AM-60026-6) and
gently push up until it stops. while maintaining a light
upward force on the tooling holder (AM-60063-2), push the
latch (AM—60037—5) to the rear and release. This allows the
tooling holder (AM-60063-2) to shift up and the latch
(AM-60037-5) to lock into the groove on the ram adjust screw
(AM-60026-7) .
Mounting Plate to Basic Press
Slide the mounting plate (AM-60079-T111) on the press base
(AM-60026-l) so the slots on both sides of the nest base
(AM-60038-2) capture the nest mounting screws.
Slowly pull down the ram handle (AM—60026-23) to bring
alignment pins (AM-60079T109 & AM-60079T110) down to engage
in the guide holes. when the ram handle (AM-60026—23) is
full down the nest base (AM-SOOSB-z) is properly aligned.
Tighten the nest mounting screws securely.
PERISEABLE PARTS LIST
This perishable parts list contains information for the identifi-
cation and ordering of parts for the AM—60079T2 terminator nodule
which might require replacement due to wear or other damage.
Always specify both the Engineering No. and the E.D.P. No. when
ordering replacement parts.
Qescrigtion
Pilot Pin
lst Termination Blade
Center Termination Blade
3rd Termination Blade
Crimp Blade
Qty.
15
H H H H
En . o.
AM-60079T101
AM-60079T103
AM-60079T104
AM-63179T105
AM-63179T106
E.Q.P. No.
11-31-8718
11-31-8720
11-31-8721
11-32-6125
11-32-6126
mm
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AM—60079
2.5MM ARBOR PRESS TERMINATOR
OPERATION MANUAL
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AM—60079
TABLE OF CONTENTS
Basic Press
Description
Specification
Installation
Operating Instructions
Adjustments
General Maintenance
Terminator Module
Description
Installation
Perishable Parts List
Bill of Material
Assembly Drawing
Page
N N m H H H
a w
AM-60079
2.5M“ Afigpk PRESS TfiRMINATgB
The Molex AM—60079 application tool was developed as a low cost.
low volume, discrete wire terminator.
An operator places a connector on the loading platform
(AM—60079T112) and slides it right until contacting the positive
stop under the track cover.
Next, the operator slides discrete wires into the desired slots
until touching the wire stop above the connector. with all
wires in position. pull the press handle to full down position
and return to full up position.
To remove the completed harness. first lift the wire guide
(AM-600791115) out deflmW’M’Wimfle—
the housing out of the nest.
Return the wire guide to closed positioni
gECIFICATIgug
Physical Dimensions: Length 10 1/2"
Width 6"
Height 21”
Weight 41 lbs,
Maximum Ram force : 3,000 lbs
Ram Stroke : 1.750
INSTALLATIODL
Fasten the press to a stable bench or work surface. Two holes
sized for 5/16 lag screws are provided in the base of the press.
OPERATING INSTRUCTIONS
1. Ram Operation
To cycle the press. pull Ram Handle (AM—60026—23) from full
up position to full down position and return.
2. Anti‘Back—Up
To ensure a complete termination the basic press is equipped
with an anti-back~up system. This guarantees full down
stroke and full return. To temporarily disengage the anti—
back-up, there is a release lever (AM-60026e18) located on
the inner side of the frame (LH)(AM-60026o3). Pulling up and
holding the release lever (AM—60026—18) will allow the ram
handle (AM—60026-23) to move freely in either direction.
ADJUSTMENTS
1. Reversible Ram Handle
The press ram handle (AM—60026—23) can be reversed for left
or right hand operation. To change the ram handle (AM—60026—
23) from right side to left side, remove 1/4 — 20 S.H.C S.
from the lower portion of the ram arm (AM-60026—22). Re—
move the arm/handle assembly and rotate 180 degrees. Replace
the 1/4 — 20 S H 6.5. and tighten securely.
2. Ram Adjustment
Use the ram adjust screw (AM—60026—7) to adjust the depth of
any tooling used on the ram (AM—60026A6). An indicator is
engraved on the ram (AM75002676) just above the ram adjust
screw (AM760026—7). To increase depth, turn the ram adjust
screw (AM—60026—7) to the left, (CW) toward the "+“ sign. To
decrease the depth, turn to the right, (CCW) toward the "7"
Sign.
GENERAL MAINTENANCE
The following components should be kept clean and lubricated
sparingly with S.A.E. 10w motor oil or equivalent,
Ram Cam (cam path) AM—60026—11
Cam Shaft AM-60026-12
Cam Shaft Bearings AM—60026028
Cam Follower AM—60026—13
Ram Cam Detent (ball) AM-60026—32
Ram (all four sides) AM—60026—6
Ram Roller Bearings AM—60026—10
Anti—Back—Up Pawl (pivot) AM—60026016
Anti-Back—Up Release Pivot AM—60026—19
NOTE: For illustration of lubrication points, see Figure L
_ 2 -
AM—60079T1
when assembled to a basic press. the AM-60079T1 terminator module
will terminate and crimp the following Molex connectors;
#42219 Female Connector
#42254 Male Connector
The module was designed for low volume, prototype production re—
quiring the operator to break off the terminal carrier strip as a
secondary operation outside the press after termination.
INSTALLATION
1. Punch Holder to Ram
with the ram handle (AM—60026e23) in full up position slip
tooling holder (AM—60063—2) on to the ram (AM—sooae-e) and
gently push up until it stops. While maintaining a light
upward force on the tooling holder (AM—60063’2), push the
latch (AM—60037—5) to the rear and release. This allows the
tooling holder (AM—60063—2) to shift up and the latch
(AM~60037—5) to look into the groove on the ram adjust screw
(AM-60026—7)‘
2. Mounting Plate to Basic Press
Slide the mounting plate (AM—60079‘T111) on the press base
(AM—60026—1) so the slots on both sides of the nest base
(AM—60038—2) capture the nest mounting screws.
Slowly pull down the ram handle (AM—60026—23) to bring
alignment pins (AM—60079T109 & AM—60079T110) down to engage
in the guide holes. When the ram handle (AM-60026—23) is
full down the nest base (AM—60038-2) is properly aligned.
Tighten the nest mounting screws securely.
PERJSHABLE PARTS LIST
This perishable parts list contains information for the identification and ordering of parts for the
AM-60079Tl terminator module which might require replacement due to wear or other damage.
Always specify both the Engineering No. and the EDP. No. when ordering replacement parts.
Descrigtion Q}; m E.D.P. No.
Pilot Pin 15 AM-60079T101 11-31-8718
lst Termination Blade 1 AM-60079T103 11-31—8720
Center Termination Blade 1 AM-60079T104 1 1-31-8721
3rd Termination Blade 1 AM-60079T105 1 1-3 1-8722
Crimp Blade 1 AM-60079T106 11-31-8723
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