11-21-9757 Instr Manual Datasheet by Molex

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fl® molex v AM=60079=2 11-21-9757 (42219 8: 422541 SPOX) ARBOR PRESS OPERATION & SETTUP MANUAL ® REGISTERED TRADE MARK OF MOLEX INCORPORATED THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INCORPORATED AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION. MOLEX INCORPORATED, 2222 WELLINGTON COURT, LISLE ILLINOIS (708)969-4550
AM- 6 007 9 '2 . ARBOR P S ERMINA‘I‘OR IAELE OF CQHIENI§ Basic Press Description Specification Installation Operating Instructions Adjustments General Maintenance Terminator Module Description Installation Perishable Parts List Bill of Material Assembly Drawing gage Nanwpaw mu
AM-60079-2 2. ARB PRE ERMI DESCRIPTION The Molex AM—60079-2 application tool was developed as a low cost, low volume, ribbon cable terminator. An operator places a connector on the loading platform (AM-60079T112) and slides it right until contacting the positive stop under the track cover. Next, the operator slides ribbon cable along the right cable guide until touching the wire stop above the connector. With ribbon cable in position, pull the press handle to full down position and return to full up position. To remove the completed harness slide the housing to the left out of the nest. SPECIFICATIONS Physical Dimensions: Length 10 1/2" Width 6“ Height 21" Weight 41 lbs. Maximum Ram force : 3,000 lbs. Ram stroke : 1.750 INSTALLATION Fasten the press to a stable bench or work surface. Two holes sized for 5/16 lag screws are provided in the base of the press.
QBERATING INSTRUCTIONS 1. Ram Operation To cycle the press, pull Ram Handle (AM—60026-23) from full up position to full down position and return. Anti—Back-Up To ensure a complete termination the basic press is equipped with an anti—back-up system. This guarantees full down stroke and full return. To temporarily disengage the anti- back-up, there is a release lever (AM-60026-18) located on the inner side of the frame (Ll-I) (AM-60026-3). Pulling up and holding the release lever (AM-60026-18) will allow the ram handle (AM—60026-23) to move freely in either direction. AEUSTMENTS 1. Reversible Ram Handle ‘The press ram handle (AM-60026-23) can be reversed for left or right hand operation. To change the ram handle (AM-60026— 23) from right side to left side, remove 1/4 — 20 S.H.C.S. from the lower portion of the ram arm (AM—60026-22) . Re— move the arm/handle assembly and rotate 180 degrees. Replace the 1/4 — 20 S.l-I.C.S. and tighten securely. Ram Adjustment Use the ram adjust screw (AM-60026—7) to adjust the depth of any tooling used on the ram (AM-60026-6) . An indicator is engraved on the ram (AM-60026—6) just above the ram adjust screw (AM-60026-7) . To increase depth, turn the ram adjust screw (AM-60026-7) to the left, (CW) toward the "+'I sign. To decrease the depth, turn to the right, (ccw) toward the "-" sign. GENERAL MAINTENANCE The following components should be kept clean and lubricated sparingly with S.A.E. 10W motor oil or equivalent. Ram Cam (cam path) AM-60026-11 Cam Shaft AM-60026-12 Cam Shaft Bearings Ari-60026028 Cam Follower AM—60026-13 Ram Cam Detent (ball) AM—60026—32 Ram (all four sides) AM-60026-6 Ram Roller Bearings AM-60026-10 Anti-Back-Up Pawl (pivot) ARI-60026016 Anti-Back-Up Release Pivot AM-60026-19 NOTE: For illustration of lubrication points, see Figure 1.
AM-60079Tl 2.5m DISCBEIE HIRE TERMINATOR MODULE DE§QRIPTION When assembled to a basic press, the AM-60079T2 terminator module will terminate and crimp the following Molex connectors: #42219 Female Connector #42254 Male Connector The module was designed for low volume, prototype production re- quiring the operator to break off the terminal carrier strip as a secondary operation outside the press after termination. I}! STALLATION 1. Punch Holder to Ram with the ram handle (AM-60026-23) in full up position slip tooling holder (AM-60063-2) on to the ram (AM-60026-6) and gently push up until it stops. while maintaining a light upward force on the tooling holder (AM-60063-2), push the latch (AM—60037—5) to the rear and release. This allows the tooling holder (AM-60063-2) to shift up and the latch (AM-60037-5) to lock into the groove on the ram adjust screw (AM-60026-7) . Mounting Plate to Basic Press Slide the mounting plate (AM-60079-T111) on the press base (AM-60026-l) so the slots on both sides of the nest base (AM-60038-2) capture the nest mounting screws. Slowly pull down the ram handle (AM—60026-23) to bring alignment pins (AM-60079T109 & AM-60079T110) down to engage in the guide holes. when the ram handle (AM-60026—23) is full down the nest base (AM-SOOSB-z) is properly aligned. Tighten the nest mounting screws securely.
PERISEABLE PARTS LIST This perishable parts list contains information for the identifi- cation and ordering of parts for the AM—60079T2 terminator nodule which might require replacement due to wear or other damage. Always specify both the Engineering No. and the E.D.P. No. when ordering replacement parts. Qescrigtion Pilot Pin lst Termination Blade Center Termination Blade 3rd Termination Blade Crimp Blade Qty. 15 H H H H En . o. AM-60079T101 AM-60079T103 AM-60079T104 AM-63179T105 AM-63179T106 E.Q.P. No. 11-31-8718 11-31-8720 11-31-8721 11-32-6125 11-32-6126
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AM—60079 2.5MM ARBOR PRESS TERMINATOR OPERATION MANUAL @{ gggfg MI/ZQ flew/an @wa r? 2/ M My
AM—60079 TABLE OF CONTENTS Basic Press Description Specification Installation Operating Instructions Adjustments General Maintenance Terminator Module Description Installation Perishable Parts List Bill of Material Assembly Drawing Page N N m H H H a w
AM-60079 2.5M“ Afigpk PRESS TfiRMINATgB The Molex AM—60079 application tool was developed as a low cost. low volume, discrete wire terminator. An operator places a connector on the loading platform (AM—60079T112) and slides it right until contacting the positive stop under the track cover. Next, the operator slides discrete wires into the desired slots until touching the wire stop above the connector. with all wires in position. pull the press handle to full down position and return to full up position. To remove the completed harness. first lift the wire guide (AM-600791115) out deflmW’M’Wimfle— the housing out of the nest. Return the wire guide to closed positioni gECIFICATIgug Physical Dimensions: Length 10 1/2" Width 6" Height 21” Weight 41 lbs, Maximum Ram force : 3,000 lbs Ram Stroke : 1.750 INSTALLATIODL Fasten the press to a stable bench or work surface. Two holes sized for 5/16 lag screws are provided in the base of the press.
OPERATING INSTRUCTIONS 1. Ram Operation To cycle the press. pull Ram Handle (AM—60026—23) from full up position to full down position and return. 2. Anti‘Back—Up To ensure a complete termination the basic press is equipped with an anti-back~up system. This guarantees full down stroke and full return. To temporarily disengage the anti— back-up, there is a release lever (AM-60026e18) located on the inner side of the frame (LH)(AM-60026o3). Pulling up and holding the release lever (AM—60026—18) will allow the ram handle (AM—60026-23) to move freely in either direction. ADJUSTMENTS 1. Reversible Ram Handle The press ram handle (AM—60026—23) can be reversed for left or right hand operation. To change the ram handle (AM—60026— 23) from right side to left side, remove 1/4 — 20 S.H.C S. from the lower portion of the ram arm (AM-60026—22). Re— move the arm/handle assembly and rotate 180 degrees. Replace the 1/4 — 20 S H 6.5. and tighten securely. 2. Ram Adjustment Use the ram adjust screw (AM—60026—7) to adjust the depth of any tooling used on the ram (AM—60026A6). An indicator is engraved on the ram (AM75002676) just above the ram adjust screw (AM760026—7). To increase depth, turn the ram adjust screw (AM—60026—7) to the left, (CW) toward the "+“ sign. To decrease the depth, turn to the right, (CCW) toward the "7" Sign. GENERAL MAINTENANCE The following components should be kept clean and lubricated sparingly with S.A.E. 10w motor oil or equivalent, Ram Cam (cam path) AM—60026—11 Cam Shaft AM-60026-12 Cam Shaft Bearings AM—60026028 Cam Follower AM—60026—13 Ram Cam Detent (ball) AM-60026—32 Ram (all four sides) AM—60026—6 Ram Roller Bearings AM—60026—10 Anti—Back—Up Pawl (pivot) AM—60026016 Anti-Back—Up Release Pivot AM—60026—19 NOTE: For illustration of lubrication points, see Figure L _ 2 -
AM—60079T1 when assembled to a basic press. the AM-60079T1 terminator module will terminate and crimp the following Molex connectors; #42219 Female Connector #42254 Male Connector The module was designed for low volume, prototype production re— quiring the operator to break off the terminal carrier strip as a secondary operation outside the press after termination. INSTALLATION 1. Punch Holder to Ram with the ram handle (AM—60026e23) in full up position slip tooling holder (AM—60063—2) on to the ram (AM—sooae-e) and gently push up until it stops. While maintaining a light upward force on the tooling holder (AM—60063’2), push the latch (AM—60037—5) to the rear and release. This allows the tooling holder (AM—60063—2) to shift up and the latch (AM~60037—5) to look into the groove on the ram adjust screw (AM-60026—7)‘ 2. Mounting Plate to Basic Press Slide the mounting plate (AM—60079‘T111) on the press base (AM—60026—1) so the slots on both sides of the nest base (AM—60038—2) capture the nest mounting screws. Slowly pull down the ram handle (AM—60026—23) to bring alignment pins (AM—60079T109 & AM—60079T110) down to engage in the guide holes. When the ram handle (AM-60026—23) is full down the nest base (AM—60038-2) is properly aligned. Tighten the nest mounting screws securely.
PERJSHABLE PARTS LIST This perishable parts list contains information for the identification and ordering of parts for the AM-60079Tl terminator module which might require replacement due to wear or other damage. Always specify both the Engineering No. and the EDP. No. when ordering replacement parts. Descrigtion Q}; m E.D.P. No. Pilot Pin 15 AM-60079T101 11-31-8718 lst Termination Blade 1 AM-60079T103 11-31—8720 Center Termination Blade 1 AM-60079T104 1 1-31-8721 3rd Termination Blade 1 AM-60079T105 1 1-3 1-8722 Crimp Blade 1 AM-60079T106 11-31-8723

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