0428150114 Drawing

Molex, LLC

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PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
1 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
MINI-FIT SR. SERIES
1.0 SCOPE
This specification covers the 10.00 mm / (.394 in.) centerline tin and gold, silver plated connector
series, single and dual row versions in wire to wire and wire to printed circuit board applications.
This product performance is optimized for stranded tinned wire termination.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND PART NUMBER
Product Name Part Number
Female Terminal 42815-****
Male Terminal 42817-****
Receptacle (single row) 42816-****
Plug (single row) 42818-****
Vertical Header (single row) 42819-****
Right Angle Header (single row) 42820-****
Receptacle (dual row) 43914-****
TPA (dual row) 43980-****
Vertical Header (dual row) 43915-****
Panel Mount Plug (dual row) 43938-****
Right Angle Header (single row, 260°C reflow capable (with gold and silver plating only))
46984-****
Vertical Header (single row, 260°C reflow capable (with gold and silver plating only))
46986-****
2.2 DIMENSIONS, MATERIALS PLATINGS & MARKINGS.
See the appropriate sales drawings for the information on dimensions, materials, platings
and markings.
2.3 SAFETY AGENCY APPROVALS
File Numbers:
UL File #E29179
CSA Certificate #LR 19980-555
TUV Certificate #R 72131193
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
See sales drawings and the other sections of this specification for the necessary
referenced documents and specifications.
Application Specification: AS-42815-001
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
2 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
2ckt.
W to W
2ckt.
W to PCB**
4ckt.
W to W
4ckt.
W to PCB**
6ckt
W to W
6ckt.
W to PCB**
6mm235A - - - - -
5mm235A - - - - -
4.0 RATINGS
4.1 SAFETY AGENCY RATINGS
Voltage
(VAC (RMS) / VDC)
Current (A)
Series
UL
CSA
TUV
UL
CSA
TUV
14AWG
12 AWG
10AWG
12AWG
10AWG
42818,
43914
600V
600V
600V
N/A
23A
30A
23A
33A
42816,
42819,
42820
600V
600V
250V
17A
23A
30A
23A
33A
43915
600V
600V
None
N/A
23A
30A
None
None
43938
None
600V
600V
N/A
23A
30A
23A
33A
4.2 MOLEX CURRENT RATINGS
Molex rating is established based on MIL-W-5088 max. current capacity guidelines for
copper conductors and test data summary TS-42815-001 section 5.3.7. Test data is
based on 30 deg. C temperature rise using UL 1015 tinned stranded copper wire.
Single Row Product
2ckt.
W to W
2ckt.
W to PCB**
4ckt.
W to W
4ckt.
W to PCB**
6ckt
W to W
6ckt.
W to PCB**
8 AWG 50A 48A 46A 44A 45A 37A
10 AWG 33A 33A 33A 33A 33A 33A
12 AWG 23A 23A 23A 23A 23A 23A
14 AWG 17A 17A 17A 17A 17A 17A
16 AWG 13A 13A 13A 13A 13A 13A
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
3 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
4.2 MOLEX CURRENT RATINGS (continued)
2ckt.
W to W
2ckt.
W to PCB**
4ckt.
W to W
4ckt.
W to PCB**
6ckt
W to W
6ckt.
W to PCB**
12AWG
Double Crimp
40A
(20A per wire)
40A
(20A per wire)
- - - -
Dual Row Product
**PCB trace design may greatly affect temperature rise results.
Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector
with all circuits powered. Ratings are based on a 30°C maximum temperature rise limit
over ambient (room temperature). Testing conducted with tinned copper conductor
stranded wire. Above charts are intended as a guideline. Current rating is application
dependent. Appropriate de-rating is required depending on factors such as higher ambient
temperature, smaller copper weight of PCB traces, gross heating from adjacent modules
or components and other factors that influence connector performance.
4.3 TEMPERATURES
Operating: -40 Degrees C to +105 Degrees C
Non-operating: -40 Degrees C to +105 Degrees C
(Including 30 degrees C terminal temperature at full current)
6ckt.
W to W
6ckt.
W to PCB**
10ckt.
W to W
10ckt.
W to PCB**
14ckt
W to W
14ckt.
W to PCB**
8 AWG 43A 37A 40A 36.5A 38A 36A
10 AWG 32A 31A 31.5A 29.5A 29A 28A
12 AWG 23A 23A 23A 22.5A 23A 22A
14 AWG 17A 17A 17A 16.5A 17A 16A
16 AWG 13A 13A 13A 12.5A 13A 12A
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
4 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.0 PERFORMANCE
5.1 ELECTRICAL PERFORMANCE
Section
Item
Test Condition
Requirement
5.1.1
Initial Contact
Resistance (low level)
Mate connectors, measure by
dry circuit, 20mV max.,
100mA. Wire resistance shall
be removed from the
measured value.
1.5 mOhm
max. (tin)
1.0 mOhm
max.
(gold)
1.5 mOhm
max. (silver)
5.1.2
Insulation Resistance
Mate connectors, apply 500V
DC between adjacent
terminal or ground.
1000 M Ohm
min.
5.1.3
Dielectric Strength
Mate connectors, apply
2200V AC for 1 minute
between adjacent terminal or
ground.
No breakdown
5.1.4
Contact Resistance
(rated)
Measure contact resistance at
rated current.
1.5 mOhm
max. (tin)
1.0 mOhm
max. (gold)
1.5 mOhm
max. (silver)
5.1.5
Contact Resistance on
Crimp
Crimp the wire to the terminal,
measure crimp resistance by
dry circuit, 20mV max.,
100mA
1.0 mOhm
max.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
5 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.2 MECHANICAL PERFORMANCE
Section
Item
Test Condition
Requirement
5.2.1
Contact Insertion and
Withdrawal
Insert and withdraw a
contact at a speed rate of
25 +/- 6mm / minute
Max. Insertion =
3Kg
Min. Withdrawal
= 0.25Kg
5.2.2
Connector Insertion
and Withdrawal
Insert and withdraw a
connector at a rate of 25 +/-
6mm / minute
Max. Insertion =
3.0Kg/ckt.
Min. Withdrawal
= 0.25Kg/ckt.
5.2.3
Terminal Insertion
Force
Insert the crimped terminal
into the housing.
Max. Insertion =
7.0Kg
5.2.4
Crimp Terminal
Retention Force
Apply axial pull out force at
a speed rate of 25 +/- 6mm /
minute on the terminal
assembled in the housing
and with the TPA cover
installed.
Min. Retention =
10Kg
5.2.5
Header Terminal
Retention Force
Apply axial pull out force at
a speed rate of 25 +/- 6mm /
minute on the terminal
assembled in the housing.
Min. Retention =
2.0Kg
5.2.6
Wire Pull Out Force
Mount the crimped terminal,
apply an axial pull out force
on the wire at a speed rate
of 25 +/- 6mm / minute.
16AWG = 14Kg
14AWG = 23Kg
12AWG = 31Kg
10AWG = 36Kg
8AWG = 40Kg
5.2.7
Normal Force
Apply a perpendicular force
at a speed rate of 25 +/-
6mm / minute.
200 g min.
5.2.8
PCB Insertion and
Withdrawal Force
Apply force perpendicular to
the housing at a speed rate
of 25 +/- 6mm minute as
shown.
Insertion = 2Kg
max.
Withdrawal =
1Kg min.
5.2.9
Panel Insertion &
Withdrawal
Insert and withdraw a
connector at a speed rate of
25 +/- 6mm / minute
Insertion = 5Kg
max.
Withdrawal =
10Kg min.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
6 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.2 MECHANICAL PERFORMANCE (continued)
Section
Item
Test Condition
Requirement
5.2.10
Latch Yield
Strength (only
43914 receptacle
w/ 43938 plug)
Insert and withdraw connector
housings (30 times) and pull apart at a
speed rate of 25 +/- 6mm / minute
Yield = 7.0Kg min.
5.2.10A
Latch Yield
Strength
(all other)
Insert and withdraw connector
housings (30 times) and pull apart at a
speed rate of 25 +/- 6mm / minute
Yield = 10.0Kg min.
5.2.11
Durability (tin)
Insert and withdraw connectors
(30 times) at a maximum rate of 10
cycles per minute prior to
environmental tests.
Contact Res. change
= 1.0mOhm max.
5.2.11A
Durability (gold)
Insert and withdraw connectors
(100 times) at a maximum rate of 10
cycles per minute prior to
environmental tests.
Contact Res. change
= 1.0mOhm max.
5.2.11B
Durability (silver)
Insert and withdraw connectors
(30 times) at a maximum rate of 10
cycles per minute prior to
environmental tests.
Contact Res. change
= 1. 0 mOhm max.
5.2.12A
Vibration with
lubrication (tin)
(Nyogel 760G)
10-500HZ with a G Level of 10
Duration: 9 hours.
Contact Res change
=. 1.0mOhm max
Discontinuity not
greater than 1
microsecond
5.2.12B
Vibration without
lubrication (gold)
10-500HZ with a G Level of 10
Duration: 9 hours.
Contact Res change
=. 1.0mOhm max
Discontinuity not
greater than 1
microsecond
5.2.12 C
Vibration with
lubrication
(silver)
10-500HZ with a G Level of 10
Duration: 9 hours.
Contact Res change
= 1.0 mOhm max
Discontinuity not
greater than 1
microsecond
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
7 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.2.13
Mechanical
Shock
50 G, 11ms, Half-Sine Shock Pulse.
Contact Res. change
= 1.0mOhm max.
Discontinuity not
greater than 1
microsecond
* NOTE: Thermal cycling, vibration and other factors can cause micro-motion within a mated
connection. Micro-motion without lubricant could lead to fretting corrosion on tin plating. Due to the
many factors that may be present in an application, Molex highly recommends the use of lubrication
with Mini-Fit Sr tin-plated terminals for reliability assurance. See AS-42815-001 for more information
5.3 ENVIRONMENTAL PERFORMANCE
Section
Item
Test Condition
Requirement
5.3.1
Cold Resistance
-40 +/- 3 degrees C for 96 hrs.
Appearance: No
damage
Contact Res. change
= 1.0mOhm max.
5.3.2
Thermal Shock
Mate connectors, expose to 25 cycles
of:
-40 +0/-3 deg. C for 30 minutes
+25 +/- 10 deg. C for 5 minutes max.
+105 +3/-0 deg. C for 30 minutes
+25 +/- 10 deg. C for 5 minutes max.
Appearance: No
damage
Contact Res. change
= 1.0mOhm max.
5.3.3
Thermal Aging
Mate connectors, expose to 240 hours
at 105 +/- 2 deg. C
Appearance: No
damage
Contact Res. change
= 1.0mOhm max
5.3.4
Humidity
(Steady State)
Mate connectors, expose to a
temperature of 40 +/- 2 deg. C with a
relative humidity of 90% to 95% for 96
hours.
Appearance: No
damage
Contact Res.
change
= 1.0mOhm max
Dielectric
withstanding voltage:
No breakdown
Insul. res: 1000M
Ohm min.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
8 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.3 ENVIRONMENTAL PERFORMANCE (cont.)
Section
Item
Test Condition
Requirement
5.3.5
Humidity (cyclic)
(Tin and Gold
Plated parts)
Mate connectors, expose to 25
cycles at 90% to 95% relative
humidity with a transition time of 2.5
hrs. between extremes.
+25 +/- 10 deg. C for 5 minutes
max.
+65 +3/-0 deg. C for 30 minutes
Appearance: No
damage
Contact Res. change
= 2.0mOhm max
Dielectric withstanding
voltage: No breakdown
Insul. res: 1000M Ohm
min.
5.3.5A
Cyclic
Temperature &
Humidity-
Silver
Mate connectors: cycle per EIA-364-
31: 24 cycles at temperature 25 ± 3°C
at 80 ± 5% relative humidity and 65 ±
3°C at 50 ± 5% relative humidity;
dwell time of 1.0 hour; ramp time of
0.5 hours.
Appearance: No
damage
Contact Res. change
= 1.0 mOhm max
Dielectric withstanding
voltage: No
breakdown
Insul. res: 1000M Ohm
min.
5.3.6
Immunity to
Fretting
Corrosion with
lubrication. (tin)
(Nyogel 760G)
Mate connectors, expose to 500
cycles
with a max. transition time of 5
minutes
between extremes.
+25 +/- 10 deg. C for 30 minutes
+70 +3/-0 deg. C for 30 minutes
Appearance: No
damage
Contact Res. change
= 1.0mOhm max
5.3.6 A
Immunity to
Fretting Corrosion
with lubrication.
Silver
Mate connectors, expose to 500
cycles with a max. transition time of 5
minutes between extremes.
+15 +/- 3 deg. C for 30 minutes
+85 +/-3 deg. C for 30 minutes
Appearance: No
damage
Contact Res. change
= 1.0mOhm max
5.3.7
Temp. Rise &
Current Cycling
Mate the connectors and measure the
temperature rise at the rated current
for 96 hrs., 45 minutes ON and 15
minutes OFF for 240 hrs., and an
additional 96 hrs. of steady-state
current.
Max. Temp. Rise =
30deg. C
Per EIA 364 and CSA
requirement
5.3.8
Solderability**
Per SMES-152
Solder coverage:
95% MINIMUM (per
SMES-152)
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION FOR MINI-
FIT SR. CONNECTOR SYSTEM
SHEET No.
B4
EC No:
UCP2016-2078
9 of 9
DATE:
18 NOV 2015
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS-42815-001
M.COLE
B. ANDERSON
B. PISZCZOR
FILENAME: PS42815.DOC
5.3.9
Reflow Solder
Heat Resistance
Reflow solder process:
235°C max
per AS-40000-5013
Appearance: No
damage
Dimensional:
Conformance to sales
drawing requirements.
5.3.9A
Reflow Solder
Heat Resistance:
applicable to
46984 & 46986
with gold & Silver
plating ONLY
Reflow solder process:
260°C max
per AS-40000-5013
Appearance: No
damage
Dimensional:
Conformance to sales
drawing requirements.
5.3.10
Wave Solder
Heat Resistance
**
Dip header terminal tails in solder:
Solder Duration: 3 +/- 0.5 seconds
Solder Temperature.: 260 +/- 5 deg. C
Per AS-40000-5013
Appearance: No
damage
5.3.11
Resistance to
Solvents
Solvent: flourinert FC-70
(3M Corp.)
Solvent temp: Boiling temp.
Immersion time: 120 +/- 5 seconds
Solvent: Alpha 1003 (Alpha Metal)
Solvent: Isopropyl Alcohol
Solvent Temp.: Boiling temp.
Immersion time: 240 +/- 5 seconds
Repeat in solvent 5 times. Rinse with
deionized water between cycles.
Appearance: No
damage
**NOTE: This product is compatible with lead-free hand soldering temperatures.
Always mate header to receptacle or plug to receptacle only with like metal plating
option. (Ex: Silver- Silver, Gold to Gold and Tin-Tin)

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