ALEV100 Series DC Datasheet by Altran Magnetics, LLC

ALTRAN MAGNETICS
ALEV100 Series DC
Contactor Specification
Application
Power supply / motor control, circuit insulation, circuit protection and safety
devices for industrial machinery
Charging pill, Electric vehicle etc.
Features
HIGH CURRENT AND HIGH VOLTAGE
Nitrogen sealed contacts to minimize arcing, up to 750VDC load is available.
COMPACT STRUCTURE, LOW NOISE
Contact design yields reduced unit size, low noise while carrying or switching current.
HIGH SAFETY
There is no arc leakage due to tight sealing.
HIGH CONTACT RELIABILITY
Stable contact resistance no matter how harsh the environment with sealed contacts
NO SPECIAL MOUNTING REQUIREMENT
Light weight actuator is less impacted by gravity with no special mounting orientation requirements.
VARIOUS APPLICATIONS
Application includes battery switch and standby equipment, DC power control, circuit protection, etc.
OPTIONAL AUXILIARY CONTACT
Allows for contact position signal.
COMPLY WITH EU ROHS DIRECTIVE (2011/65/EU)
Nomenclauture
Series code:
ALEV100” = ALEV100 Series
Coil Voltage Code:
“B” = 12 VDC
“C” = 24 VDC
“E’” = 48 VDC
Options (applied in this order):
Blank = Std. Options (Bottom Mount, Without Aux. Contact &
Polarized Load Terminals)
A” = With Aux. Contact (SPST-NO)
“S” = Side Mount Version
“N” = Non-Polar Load Terminals
Example ALEV100 B A
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ALTRAN ' MAGNET‘CS
ALEV100 Series DC
Contactor Specification
Performance Data
MAIN CONTACT LIFE
Contact Arrangement 1 Form X (SPST-NO, DM) Electrical Life See table below
Rated Operating Voltage 12-750VDC Mechanical Life 200,000 Cycles
Continuous Current 100A*1
Short Time Overcurrent 200A (3 minutes) *2 AUX. CONTACT
Maximum Short 1,250A (1/2 cycle, 60Hz) Aux. Contact Arrangement 1 Form A
Circuit Current
Dielectric Between Contacts: Max. Contact Rating 2A@30VDC/
Withstand Voltage 2500VDC, ≤1mA 3A@125VAC
Contact to Coil:
2,200Vrms, ≤1mA
Insulation Resistance Terminal to Terminal Min. Contact Rating 100mA@8V
/Terminal to Coil
New: Min 100 MΩ@500Vdc Max. Contact Resistance 0.417ohms@30VDC/
End of Life: 50 MΩ@500Vdc 0.150ohms@125VAC
Voltage Drop (@100A) ≤80mV
ENVIRONMENTAL DATA OPERATE / RELEASE TIME
Shock, 11ms ½ Sine, Operating 20G Peak Close (includes bounce) 25ms, Max.
Vibration, Sine, Peak, 20G 80—2,000Hz Release 10ms, Max.
Operating Temperature -40 to +85˚C
Weight 0.42 lb (0.19 kg)
COIL DATA
Voltage Rating 12Vdc 24Vdc 48Vdc
Voltage (Max.) 16Vdc 28Vdc 52Vdc
Pick-up Voltage (20 ˚C) 8Vdc 16Vdc 33Vdc
Drop-out Voltage (20 ˚C) 1.2Vdc 2.4Vdc 4.8Vdc
Coil Current 461mA 250mA 122mA
(20˚C, Nominal Voltage)
Coil wattage (20˚C, voltage 5.5W 6.0W 6.0W
rating, nominal)
Max Pick-up Voltage (85˚C) 9.6Vdc 19.2Vdc 38.4Vdc
Rated Coil
Resistance±5% (20˚C) 26 Ω 96 Ω 392 Ω
Note:
1. Current is relevant to the cross-sectional area of conductor.
2. Ambient temperature: +40˚C, 3 minutes
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MAGNET‘CS A ALTRAN
Outline Dimensions : inches (mm)
A. Bottom mount:
B. Side mount:
ALEV100 Series DC
Contactor Specification
Note:
1. The polarity of the product has the polarity of “+A1” and “-A2” on the outer
cover, and the non-polar product has no polarity mark.
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Polarized Load
Voltage (VDC) 650 450
Current(A) 100 100
Electrical Life (cycles) 2,000 10,000
Non-Polarized Load
Voltage (VDC) 650 450
Current(A) 100 100
Electrical Life (cycles) 1,000 10,000
0.30±0.01
[7.6±0.3]
0.70±0.01
[17.8±0.3]
1.38±0.01
[35.2±0.3]
Coil: White Wires (Non-Polar)
Aux Contact (Opt.): Black Wires
Lead Length: 15 in [390 mm]
Two M5 x 0.8 Threaded Terminals
(Max Depth 7 Threads),
Torque: 30-40 lb.in [3.4-4.5 N.m]
Two M4 Mounting Holes
Torque: 20 lb.in [2.3 N.m]
+A1 Positive
1.82±0.01
[46.2±0.3]
-A2 Negative
2.07±0.02
[52.5±0.6]
2.28±0.02
[58.0±0.6]
Ø1.57±0.01
[Ø39.9±0.3]
2.12±0.01
[53.9±0.3]
ALEV100
2.12±0.01
[53.9±0.3]
Ø1.39±0.01
[Ø35.2±0.3]
1.61±0.01
[41.0±0.3]
Two M5 x 0.8 Threaded Terminals
(Max Depth 7 Threads)
Torque 30-40 lb.in [3.4-4.5Nm]
Coil: White Wires (Non-Polar)
Aux Contact (Opt.): Black Wires
Lead Length: 15 in [390 mm]
Two M4 Mounting Holes
Torque: 20 lb.in [2.3 Nm]
1.82±0.01
[46.2±0.3]
2.28±0.02
[58.0±0.6]
2.07±0.02
[52.5±0.6]
1.08±0.02
[27.5±0.6]
0.30±0.01
[7.6±0.3]
.70±0.01
[17.8±0.3]
0.83±0.02
[21.1±0.6]
ALEV100
ALTRAN ' MAGNET‘CS
ALEV100 Series DC
Contactor Specification
1741 Industrial Drive, No. 14 • Sterling, IL 61081
Tel: 815-632-3150 • Fax: 815-632-3449
www.altranmagnetics.com • sales@altranmagnetics.com
Application Note:
1. Be sure to use washer to prevent screws from loosening, all the terminals or copper bar must be in direct contact
with the contactor’s terminals. Screw tightening torque is specified below. Exceeding the maximum torque can
lead to product failure.
Contact torque: 30 - 40 lb.in (3.4 - 4.5 N.m) Max. Active length of thread is 7.0 mm
Mounting torque: 20 lb.in (2.3 N.m)
2. Contact terminals are polarized so refer to drawing during connecting. We suggest using a varistor rather than
diode as a surge protector.
3. Do not use if dropped.
4. Avoid installing in a strong magnetic field (close to a transformer or magnet), or near a heat source.
5. Electrical life
Use per load capability and life cycle limits so as not to cause a function failure (treat the contactor as a product
with specified life and replace it when necessary). It is possible to make parts burn around the contactor once
operating failure occurs. It is necessary to take layout into account and to make sure power shall be cut off within
1 second.
6. Lifetime of internal gas diffusion
The contactor is sealed and filled with gas, lifetime of gas diffusion is determined by temperature in contact
chamber (ambient temperature + temperature generated by contact operation). Operate only in an ambient
temperature from -40 to +85 ˚C.
7. Drive power must be greater than coil power or it will reduce performance capability.
8. Avoid debris or oil contamination on the main terminals to optimize contact and avoid excess heat generation.
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