YR80.242 Datasheet by PULS, LP

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PULS DIMENSION C .Nus LISTEIE fl“ "5 Q @ £5; C E
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
MOSFET REDUNDANCY MODULE
For N+1 and 1+1 Redundant Systems
Dual Input with Single Output
Suitable for all DIMENSION Power Supplies
Except QT40 Series
Only 65mV Voltage Drop at 40A Output Current
Only 2.9W Loss at 40A and 11.8W at 80A Output Current
160% (130A) Peak Load Capability
Reverse Input Polarity Protection
Full Power Between -40°C and +60°C
Width only 46mm
Rugged Metal Housing
Easy Wiring:
Distribution Terminal for Negative Pole Included
3 Year Warranty
1/17
GENERAL DESCRIPTION
The YR80.242 is a redundancy module, which can be
used to build 1+1 and N+1 redundant systems. It is
equipped with two input channels, which can be
connected to power supplies with up to 40A output
current and one output, which can carry nominal
currents up to 80A. In addition to the YR80.242, the
YR80.241 is also available. This unit has an additional
circuit included, which generates a supply voltage for
the internal mosfets even when the output of the unit is
in a short circuit condition. This makes the unit suitable
for any power supplies.
The novelty of this redundancy module is the utilization
of mosfets instead of diodes for the decoupling of the
two input channels. This reduces the heat generation
and the voltage drop between input and output. The
redundancy module does not require an additional
auxiliary voltage.
Due to the low power losses, the unit is very slender and
only requires 46mm width on the DIN-rail. Large
connection terminals allow for a safe and fast
installation. The large international approval package
makes this unit suitable for nearly every application.
SHORT-FORM DATA
Input voltage DC 12-28V ±30%
Input voltage range 8.4-36.4Vdc
Input current 2x 0-40A continuous
2x 40-65A for 5 seconds
Output current 0-80A continuous
80-130A for 5 seconds
max. 44A in overload*) or
short circuit mode
Input to output
voltage drop
typ. 65mV
typ. 110mV
typ. 145mV
input: 2x20A
input: 1x40A
input: 2x40A
Power losses typ. 220mW at no load
typ. 2.9W input: 2x20A
typ. 4.7W input: 1x40A
typ. 11.8W input: 2x40A
Temperature range -40°C to +70°C operational
Derating 2A/°C (output) +60 to +70°C
Dimensions **) 46x124x127mm WxHxD
Weight 370g, 0.81lb
*) Currents at voltages below 6V
**) Plus 6mm in depth for the screw terminal
ORDER NUMBERS
Redundancy YR80.242 12-28V Standard unit
Module
Accessory ZM2.WALL Wall/ panel mount
bracket
ZM12.SIDE Side mount bracket
MARKINGS
IND. CONT. E
Q.
UL 508
UL 60950-1
Class I Div 2
IECEx ATEX
II 3G Ex nA IIC T4 Gc
Marine
EMC, LVD
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
PULS DIMENSION
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
INDEX
Page Page
1. Intended Use .......................................................3
2. Installation Requirements...................................3
3. Input and Output Characteristics .......................4
4. Power Losses........................................................5
5. Lifetime Expectancy and MTBF...........................6
6. Terminals and Wiring..........................................7
7. Functional Diagram.............................................8
8. Front Side and User Elements.............................8
9. EMC......................................................................9
10. Environment ......................................................10
11. Protection Features ...........................................11
12. Safety Features ..................................................11
13. Dielectric Strength............................................ 11
14. Approvals.......................................................... 12
15. Physical Dimensions and Weight ..................... 13
16. Accessories ........................................................ 14
17. Application Notes............................................. 15
17.1. Recommendations for Redundancy.........15
17.2. Inductive and Capacitive Loads................15
17.3. Sidewards Installation Clearances............15
17.4. 1+1 Redundancy up to 40A......................16
17.5. N+1 Redundancy, Example with 120A ....16
17.6. Mounting Orientations ............................17
The information presented in this document is believed to be accurate and reliable and may change without notice.
No part of this document may be reproduced or utilized in any form without permission in writing from the publisher.
TERMINOLOGY AND ABREVIATIONS
PE and symbol PE is the abbreviation for Protective Earth and has the same meaning as the symbol .
Earth, Ground This document uses the term “earth” which is the same as the U.S. term “ground”.
T.b.d. To be defined, value or description will follow later.
DC 24V A figure displayed with the AC or DC before the value represents a nominal voltage with
standard tolerances (usually ±15%) included.
E.g.: DC 12V describes a 12V battery disregarding whether it is full (13.7V) or flat (10V)
24Vdc A figure with the unit (Vdc) at the end is a momentary figure without any additional
tolerances included.
may A key word indicating flexibility of choice with no implied preference
shall A key word indicating a mandatory requirement
should A key word indicating flexibility of choice with a strongly preferred implementation
1+1 Redundancy Use of two identical power supplies in parallel to provide continued operation following most
failures in a single power supply. The two power supply outputs should be isolated from each
other by utilizing diodes or other switching arrangements. E.g. two 10A power supplies are
needed to achieve a 10A redundant
system.
N+1 Redundancy Use of three or more identical power
supplies in parallel to provide
continued operation following most
failures in a single power supply. All
power supply outputs should be
isolated from each other by utilizing
diodes or other switching
arrangements. E.g.: To achieve a 40A
redundant system, five 10A power
supplies are needed in a N+1
redundant system.
N+1
Redundancy
1+1
Redundancy
AC
DC
AC
DC
AC
DC
AC
DC
AC
DC
AC
DC
IN 1
OUT
IN 2 IN 1
OUT
IN 2 IN 1
OUT
IN 2
Load
+
-
AC
DC
AC
DC
Load
+
-
IN 1
OUT
IN 2
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
2/17
IIIIIIIII
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
1. INTENDED USE
This redundancy module is designed for installation in an enclosure and is intended for the general use such as in
industrial control, office, communication, and instrumentation equipment.
This redundancy module can be used with any DIMENSION power supplies except the QT40 series.
Do not use this redundancy module in equipment, where malfunction may cause severe personal injury or threaten
human life.
This device is designed for use in hazardous, non-hazardous, ordinary or unclassified locations.
2. INSTALLATION REQUIREMENTS
This device may only be installed and put into operation by qualified personnel.
This device does not contain serviceable parts.
If damage or malfunction should occur during installation or operation, immediately turn power off and send unit to
the factory for inspection.
Mount the unit on a DIN-rail so that the output terminals are located on the top and the input terminals on the
bottom of the unit. For other mounting orientations see de-rating requirements of chapter 17.6. in this document.
This device is designed for convection cooling and does not require an external fan. Do not obstruct airflow and do
not cover the ventilation grid (e.g. cable conduits) by more than 30%!
Keep the following installation clearances:
40mm on top,
20mm on the bottom,
5mm on the left and right sides are recommended when the device is loaded permanently with more than 50% of the
rated output current. Increase the side clearance to 15mm in case the adjacent device is a heat source (e.g. another
power supply). See chapter 17.3 for other allowed clearances when used with the PULS DIMENSION series in a 1+1
redundant configuration.
Use only power supplies with a negligible output ripple voltage in the low frequency range between 50Hz and 10kHz
when used in marine applications according to the GL regulations.
WARNING Risk of electrical shock, fire, personal injury or death.
- Turn power off before working on the device. Protect against inadvertent re-powering.
- Make sure that the wiring is correct by following all local and national codes.
- Do not open, modify or repair the unit.
- Use caution to prevent any foreign objects from entering the housing.
- Do not use in wet locations or in areas where moisture or condensation can be expected.
- Do not touch during power-on, and immediately after power-off. Hot surfaces may cause burns.
Notes for use in hazardous location areas:
The redundancy module is suitable for use in Class I Division 2 Groups A, B, C, D locations and for use in Group II
Category 3 (Zone 2) environments and is evaluated according to EN 60079-0:2009 and EN 60079-15:2010.
WARNING EXPLOSION HAZARDS!
Substitution of components may impair suitability for this environment. Do not disconnect the unit unless power has
been switched off or the area is known to be non-hazardous.
A suitable enclosure must be provided for the end product which has a minimum protection of IP54 and fulfils the
requirements of the EN 60079-15:2010.
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
3/17
PULS DIMENSION €273” <5?>
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
3. INPUT AND OUTPUT CHARACTERISTICS
Number of inputs - 2
Number of outputs - 1
Input voltage nom. DC 12-28V ±30% The input circuitry must meet the SELV requirements
stipulated by IEC/EN/UL 60950-1.
Input voltage range - 8.4-36.4Vdc
Voltage drop, input to output typ. 145mV at 2x40A, see Fig. 3-1
typ. 65mV at 2x20A, see Fig. 3-1
typ. 110mV at 1x40A, see Fig. 3-2
Input current nom. 2x 0-40A continuous
nom. 2x 40-65A for 5 seconds
max
2x 22A in overload (voltage < 6V) or short circuit mode
Peak input current max. 1500A for max. 1ms per input
Output current nom. 80A continuous
nom. 80-130A for 5 seconds
max.
44A in overload (voltage < 6V) or short circuit mode
Reverse current max. 1mA at 24V, per input, -40°C to +70°C
Reverse voltage max. 40Vdc voltage applied to the output, continuously allowed
Output capacitance typ. 320μF
Fig. 3-1 Input to output voltage drop when both inputs draw current
(typical 1+1 redundant case, when the output voltages of the two units are equal or set into “parallel use” mode)
V
A
QS40
24V,40A
+
-
QS40
24V,40A
+
-
V
A
I
1
I
2
U
1
U
2
I
1
I
2
=
U
2
U
1
= Voltage Drop
U
1
=
U
OUT
-
Output
A
V
I
OUT
U
OUT
Variable
Load,
0-80A
YR80.242
Input 1
Input 2
Output
Voltage Drop, typ
0mV
20A 60A
25mV
50mV
75mV
100mV
125mV
150mV
80A40A
Output:
A... 25°C
B... 60°C
2x20A2x10A
Input / Output Current
Input:
2x40A2x30A
0
0
A
B
Fig. 3-2 Input to output voltage drop when only one input draws current
Voltage Drop, typ.
0mV
10A 30A
25mV
50mV
75mV
100mV
125mV
150mV
40A20A
A... 25°C
B... 60°C
Output Current
0
A
B
Voltage Drop
U
1
=
U
OUT
-
Not used or
power supply
with lower
voltage
V
A
QS40
24V,40A
+
-
I
1
U
1
Output
A
V
I
OUT
U
OUT
Variable
Load,
0-40A
YR80.242
Input 1
Input 2
Output
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
4/17
YR80.242 I 12728V, 80A, DUAL REDUNDANCY MODULE Y-Series PULS é? me ”T"\”F’T"\”F’T é? me
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
4. POWER LOSSES
DC 12V DC 24V
Power losses typ. 2.8W 2.9W input: 2x20A
typ.
11.7W 11.8W
input: 2x40A
typ.
4.6W 4.7W input: 1x40A,
(only one input is connected to input voltage)
Standby power losses typ. 0.07W 0.15W at no output current,
(only one input is connected to input voltage)
typ. 0.15W 0.22W at no output current,
(both inputs are connected to input voltages)
Fig. 4-1 Power losses when both inputs draw equal current
(typical n+1 or 1+1 redundant case, when the power supplies are set into “parallel use” mode)
Power Losses, typ.
0
01020 60
2
4
6
8
12W
80A5030 40 70
Output Current
10
A... 25°C
B... 60°C
A
B
Output
V
A
QS40
24V,40A
+
-
set to
24.5V
V
A
I
1
I
2
U
1
U
2
A
V
I
OUT
U
OUT
I
1
I
2
=
U
2
U
1
=Losses
U
1
=
U
OUT
-
*
I
1
+)(*
U
2
*
I
2
I
OUT
QS40
24V,40A
+
-
set to
24.5V
Variable
Load,
0-80A
YR80.242
Input 1
Input 2
Output
Fig. 4-2 Power losses when only one input is used
Power Losses, typ.
0
0 5 10 30
1
2
3
4
5W
40A2515 20 35
Output Current
A... 25°C
B... 60°C
A
B
Losses
U
1
=
U
OUT
-
*
I
1
*
I
OUT
Output
V
A
QS40
24V,40A
+
-
I
1
U
1
A
V
I
OUT
U
OUT
YR80.242
Input 1
Input 2
Output
Variable
Load,
0-40A
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
5/17
IIIIIIIII
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
5. LIFETIME EXPECTANCY AND MTBF
The redundancy module has two input channels which are completely independent from each other. Each control
circuit, auxiliary voltage source, or other circuitry in the module are designed separately for each input. The dual input
redundancy module can be considered as two single redundancy modules combined together in one housing. The only
common point is the circuit trace that ties the two separate circuits together at the output.
The MTBF figures below are for the entire dual input module. If the MTBF number of only one path is needed, simply
double the value from the table.
Input / output current
conditions
Input: 2x20A
Output: 40A
Input: 2x40A
Output: 80A
Lifetime expectancy*) 499 000h *) 85 000h at 24V and 40°C
1 410 000h *) 239 000h *) at 24V and 25°C
MTBF**) SN 29500, IEC 61709 6 020 000h 2 482 000h at 24V 40°C
10 455 000h 4 785 000h at 24V 25°C
MTBF**) MIL HDBK 217F 179 000h 133 000h Ground Fixed GF40 (24V and 40°C)
239 000h 173 000h Ground Fixed GF25 (24V and 25°C)
949 000h 724 000h Ground Benign GB40 (24V and 40°C)
1 276 000h 947 000h Ground Benign GB25 (24V and 25°C)
*) The Lifetime expectancy shown in the table indicates the minimum operating hours (service life) and is determined by the lifetime
expectancy of the built-in electrolytic capacitors. Lifetime expectancy is specified in operational hours and is calculated according to the
capacitor’s manufacturer specification. The manufacturer of the electrolytic capacitors only guarantees a maximum life of up to 15 years
(131 400h). Any number exceeding this value is a calculated theoretical lifetime which can be used to compare devices.
**) MTBF stands for Mean Time Between Failure, which is calculated according to statistical device failures, and indicates reliability of a
device. It is the statistical representation of the likelihood of a unit to fail and does not necessarily represent the life of a product.
The MTBF figure is a statistical representation of the likelihood of a device to fail. A MTBF figure of e.g. 1 000 000h means that
statistically one unit will fail every 100 hours if 10 000 units are installed in the field. However, it can not be determined if the failed unit
has been running for 50 000h or only for 100h.
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
6/17
PULS DIMENSION Y-Series YR80.242 12728V, 80A, DUAL REDUNDANCY MODULE
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
6. TERMINALS AND WIRING
Input Output
Type Screw termination
IP20 Finger safe construction.
Suitable for field installation.
Screw termination
IP20 Finger safe construction.
Suitable for field installation.
Solid wire 0.5-16mm2 0.5-35mm2
Stranded wire 0.5-10mm2 0.5-35mm2
American Wire Gauge 22-8 AWG 20-2 AWG
Max. wire diameter 5.2mm (including ferrule)
Wire stripping length 12mm / 0.5inch 18mm / 0.7inch
Screwdriver 3.5mm slotted or Pozidrive No 2 5mm slotted or Pozidrive No 2
Recommended tightening torque 1.2Nm, 10.6lb.in 2.5Nm, 22lb.in
To connect the chassis to ground, use a ring-type terminal (ring cable lug) which is suitable for a M4 screw and connect
it to the chassis ground terminal on top of the unit.
Instructions:
a) The external circuitry of all terminals must meet the safety requirements stipulated by IEC/EN/UL 60950-1: SELV.
b) Use appropriate copper cables that are designed for minimum operating temperatures of:
60°C for ambient up to 45°C and
75°C for ambient up to 60°C and
90°C for ambient up to 70°C minimum.
c) Follow national installation codes and installation regulations!
d) Ensure that all strands of a stranded wire enter the terminal connection!
e) Screws of unused terminal compartments should be securely tightened.
f) Ferrules are allowed.
g) Do not connect or disconnect the wires from the terminals below -25°C (-13°F).
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
7/17
PULS YR80.242 I DIMENSION Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE \> \n \U Ecdumanw Module mm Inpm: ncmnv m l numv um + + — rec»
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
7. FUNCTIONAL DIAGRAM
Fig. 7-1 Functional diagram
+
-
+
-
+
-
Input 1
control
control
Input 2
Chassis
Ground
Output
8. FRONT SIDE AND USER ELEMENTS
Fig. 8-1 Front side
A Output Terminals (screw terminals)
B Chassis Ground Terminals
To be connected on the top side of the housing with a ring-type terminal
(ring cable lug) which is suitable for a M4 screw.
Connection of the chassis is optional and not required since the unit fulfils
the requirements according to protection class III.
C Input Terminals for Input 1 (screw terminals)
D Input Terminals for Input 2 (screw terminals)
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
8/17
PULS DIMENSION Y-Series YR80.242 12728V, 80A, DUAL REDUNDANCY MODULE
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
9. EMC
The redundancy module is suitable for applications in industrial environment as well as in residential, commercial and
light industry environment without any restrictions. A detailed EMC report is available on request.
EMC Immunity According generic standards: EN 61000-6-1 and EN 61000-6-2
Electrostatic discharge EN 61000-4-2 Contact discharge
Air discharge
8kV
15kV
Criterion A
Criterion A
Electromagnetic RF field EN 61000-4-3 80MHz-2.7GHz 20V/m Criterion A
Fast transients (Burst) EN 61000-4-4 Input lines
Output lines
2kV
2kV
Criterion A
Criterion A
Surge voltage on input
lines
EN 61000-4-5 + Æ -
+/- Æ Chassis ground
500V
1kV
Criterion A
Criterion A
Surge voltage on output
lines
EN 61000-4-5 + Æ -
+/- Æ Chassis ground
500V
1kV
Criterion A
Criterion A
Conducted disturbance EN 61000-4-6 0.15-80MHz 20V Criterion A
Power-frequency magnetic
field *)
EN 61000-4-8 50Hz 30A/m Criterion A
Criterions:
A: Redundancy module shows normal operation behavior within the defined limits.
Notes:
*) A test is not applicable according to EN 61000-6-2, since the device does not contain components susceptible to magnetic fields, e.g. hall
elements, electrodynamic microphones, etc.
EMC Emission According generic standards: EN 61000-6-3 and EN 61000-6-4
Conducted emission IEC/CISPR 16-1-2, IEC/CISPR 16-2-1 limits for DC power ports according
EN 61000-6-3 fulfilled *)
Radiated emission EN 55011, EN 55022 Class B
This device complies with FCC Part 15 rules.
Operation is subjected to following two conditions: (1) this device may not cause harmful interference, and (2) this
device must accept any interference received, including interference that may cause undesired operation.
*) For information only, not mandatory for EN 61000-6-3. Provided, that power sources connected on the inputs fulfill the requirements too.
Switching frequency The internal auxiliary supply is generated with a boost converter.
The switching frequency varies from 140kHz to 500kHz depending on the input voltage.
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
9/17
PULS DIMENSION \ \ iiiLi, ¥7L77J777L777
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
10. ENVIRONMENT
Operational temperature *) -40°C to +70°C (-40°F to 158°F)
Storage temperature -40 to +85°C (-40°F to 185°F) for storage and transportation
Output de-rating 2A / °C 60-70°C (140°F to 158°F)
Humidity **) 5 to 95% r.H. IEC 60068-2-30
Vibration sinusoidal ***) 2-17.8Hz: ±1.6mm; 17.8-500Hz: 2g
2 hours / axis
IEC 60068-2-6
Shock ***) 30g 6ms, 20g 11ms
3 bumps / direction, 18 bumps in total
IEC 60068-2-27
Altitude 0 to 2000m (0 to 6 560ft) without any restrictions
2000 to 6000m (6 560 to 20 000ft) reduce output power or ambient temperature,
see Fig. 10-2
Altitude de-rating 5A/1000m or 5°C/1000m > 2000m (6500ft), see Fig. 10-2
Over-voltage category not applicable The concept of the overvoltage category is
used for equipment energized directly from
the low voltage mains (IEC 60664-1 §4.3.3.2.1).
Degree of pollution 2 IEC 62103, EN 50178, not conductive
LABS compatibility The unit does not release any silicone or other LABS-critical substances and is suitable for
use in paint shops.
*) Operational temperature is the same as the ambient temperature and is defined as the air temperature 2cm below the unit.
**) Do not energize while condensation is present
***) Tested in combination with DIN-Rails according to EN 60715 with a height of 15mm and a thickness of 1.3mm and standard mounting
orientation.
Fig. 10-1 Output current vs. ambient temp. Fig. 10-2 Output current vs. altitude
Allowed Output Current
0
0 2000 4000 6000m
20
40
60
80
100
130A
normal mode
Altitude
short term (< 5s)
A... Tamb < 70°C
B... Tamb < 60°C
C... Tamb < 50°C
ABC
Allowed Output Current
0
-40 0 20 40 70°C
20
40
60
80
100
130A
60-25
normal mode
short term (< 5s)
Ambient Temperature
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
10/17
PULS DIMENSION
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
11. PROTECTION FEATURES
Output over-current protection not included
Reverse input polarity
protection
included unit does not start when input voltage is reversed
Degree of protection IP 20 EN/IEC 60529
Penetration protection > 3.6mm e.g. screws, small parts
Over-temperature protection not included
Input transient protection not included
Output transient protection included see EMC section
Internal input fuse not included
12. SAFETY FEATURES
Input / output separation no galvanic separation Mosfet between input and output
Class of protection III PE (Protective Earth) or chassis connection not required
PE resistance < 0.1Ohm between housing and chassis-ground terminal
13. DIELECTRIC STRENGTH
The input and output voltages have the same reference, are floating and have no ohmic connection to ground.
Type and factory tests are conducted by the manufacturer. Field tests may be conducted in the field using the
appropriate test equipment which applies the voltage with a slow ramp (2s up and 2s down). Connect input/output
terminals together before conducting the test.
When testing, set the cut-off current settings to the value in the table below.
Fig. 13-1 Dielectric strength
A
Type test 60s 500Vac
Factory test 5s 500Vac
11/17
Field test 5s 500Vac
Cut-off current setting > 2mA
A
Chassis
In- / Output
-
+
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
PULS DIMENSION Y-Series CE CE IECEE CE SCHEME I: ® us LlS‘lElI IN [2 [IS Q @US IECEx @ @
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
14. APPROVALS
EC Declaration of Conformity
The CE mark indicates conformance with the
- EMC directive 2004/108/EC,
- Low-voltage directive (LVD) 2006/95/EC and
- RoHS directive 2011/65/EU.
The CE mark indicates conformance with the
- ATEX directive 94/9/EC (Equipment and protection systems
intended for use in potentially explosive atmospheres)
EC Declaration of Conformity
ATEX
CB Scheme,
Information Technology Equipment
IEC 60950-1, pending
UL 508, pending
IND. CONT. EQ.
Listed for use as Industrial Control Equipment;
U.S.A. (UL 508) and Canada (C22.2 No. 107-1-01);
E-File: E198865
UL 60950-1, pending
Recognized for use as Information Technology Equipment,
Level 5; U.S.A. (UL 60950-1) and Canada (C22.2 No. 60950);
E-File: E137006
HazLoc (Class 1 Div 2)
ANSI / ISA 12.12.01-2007
LISTED for use in Hazardous Location Class I Div 2 T4 Groups
A,B,C,D systems; U.S.A. (ANSI / ISA 12.12.01-2007) and Canada
(C22.2 No. 213-M1987)
Suitable for use in Category 3 Zone 2 locations.
Number of ATEX certificate: EPS 11 ATEX 1 312 X
The redundancy module must be built-in in an IP54 enclosure.
ATEX
EN 60079-0, EN 60079-15
II 3G Ex nA IIC T4 Gc
IECEx
IEC 60079-0, IEC 60079-15 IECEx
Ex nA IIC T4 Gc Suitable for use in Category 3 Zone 2 locations.
Number of IECEx certificate: IECEx EPS 12.0032X
Marine
GL (Germanischer Lloyd) classified
Environmental category: C, EMC1
Marine and offshore applications
GOST R
Certificate of Conformity for Russia and other GUS countries
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
12/17
PULS DIMENSION v“ VW2 + - 9 - es es 181" I Wudmae I Height 724mm, 4.88" Fl—\ Deplh: 127mm, 5.0" DINrRaII depm 6
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
15. PHYSICAL DIMENSIONS AND WEIGHT
Weight 370g / 0.81lb
DIN-Rail Use 35mm DIN-rails according to EN 60715 or EN 50022 with a height of 7.5 or 15mm.
The DIN-rail height must be added to the unit depth (127mm) to calculate the total required
installation depth.
Installation clearances See chapter 2
Fig. 15-1 Front view Fig. 15-2 Side view
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
13/17
DIMENSION Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE PULS YR80.242 I “7/19 a 7/0
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
16. ACCESSORIES
ZM2.WALL Wall mounting bracket
This bracket is used to mount the YR80.242 redundancy module onto a flat surface without utilizing a DIN-Rail.
Fig. 16-1 ZM2.WALL Wall mounting bracket Fig. 16-2 Assembled wall mounting bracket
ZM12.SIDE Side mounting bracket
This bracket is used to mount the YR80.242 redundancy module sideways with or without utilizing a DIN-Rail.
The two aluminum brackets and the black plastic slider of the unit have to be detached, so that the steel brackets can
be mounted.
For sideway DIN-rail mounting, the removed aluminum brackets and the black plastic slider need to be mounted on
the steel bracket.
Fig. 16-3
ZM12.SIDE Side mounting bracket
Fig. 16-4
Side mounting with DIN-rail brackets
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
14/17
PULS DIMENSION Y-Series YR80.24 12728V, 80A, DUAL REDUNDANCY MODU 99 J . one 9% 96 9 sea 6% | \\ \ | \
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
17. APPLICATION NOTES
17.1. RECOMMENDATIONS FOR REDUNDANCY
Recommendations for the configuration of redundant power systems:
- Use separate input fuses for each power supply.
- Use three-phase power supplies to gain functional safety if one phase fails.
- When single-phase power supplies are utilized connect them to different phases or mains circuits if possible.
- Set the power supply in “Parallel-Use” mode if this feature is available
- It is desirable to set the output voltages of all power supplies to the same value.
17.2. INDUCTIVE AND CAPACITIVE LOADS
The unit is designed to supply any kind of loads, including unlimited capacitive and inductive loads.
17.3. SIDEWARDS INSTALLATION CLEARANCES
The minimum clearance recommendations are defined in chapter 2.
Normally, the following installation clearance are recommended: 40mm on top, 20mm on the bottom, 5mm on the
left and right sides when the device is loaded permanently with more than 50% of the rated power. Increase this
clearance to 15mm in case the adjacent device is a heat source (e.g. another power supply).
The clearance between the power supplies and the redundancy module can be reduced to zero under the following
conditions:
- 1+1 redundancy application with maximum 40A
output current.
YR80.242
Redundancy
Module
+
-
+
-
Input
1
Input
2
Output
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
max.
40A
Load
0mm0mm
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
- The power supplies are from the PULS DIMENSION
series.
- The redundancy module is placed between the two
power supplies.
- The power supplies are set into “Parallel Use” mode
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
15/17
PULS DIMENSION
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
17.4. 1+1 REDUNDANCY UP TO 40A
1+1 Redundancy up to 40A requires two 40A power supplies and one YR80.242 redundancy modules.
Fig. 17-1 Wiring diagram, 1+1 Redundancy, 40A output current
YR80.242
Redundancy
Module
+
-
+
-
Input
1
Input
2
Output
40A
Load
Failure
Monitor
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
PE
L
I I
N
Note: Use separate mains systems for each power supply whenever it is possible
17.5. N+1 REDUNDANCY, EXAMPLE WITH 120A
n+1 Redundancy up to 120A requires four 40A power supplies and two YR80.242 redundancy module.
Fig. 17-2 Wiring diagram, n+1 Redundancy, 120A output current
YR80.242
Redundancy
Module
+
-
+
-
Input
1
Input
2
Output
120A
Load
Failure
Monitor
YR80.242
Redundancy
Module
+
-
+
-
Input
1
Input
2
Output
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
L N PE
Power Supply
+ +
- -
24V, 40A
Parallel Use
Single Use
DC-
OK
PE
L
I
N
I I I
Note: Use separate mains systems for each power supply whenever it is possible
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
16/17
PULS DIMENSION {—1 vxsmaz ERedundzm : Modu‘e INPUTS Output Current smam 30A, 60 Ebfié’im’éauj 4U zvz'ow zu l—mdmo 0 - 10 20 3U 4U 50 60°C Output Current SOA- 60 40 zu \ 0 1 ‘ 10 20 3U 4U 50 60°C Ambieu‘n Temp‘enture} ‘ r-< e="" (y="" output="" vkaa="" 242="" redundan="" module="" e="" am="" ion/rev.="" i="" i="" ds-vrsdjaz-en="" ah="" pavemetevs="" are="" speuhed="" at="" 24v,="" 80a="" output="" (urrent,="" 25°c="" ambwenl="" and="" aflev="" a="" 5="" minutes="" mn-in="" lime="" un‘ess="" omen/me="" noted="" www.pulspower.(om="" phone="" ‘49="" 39="" 9173="" 0="" germany="">
YR80.242
Y-Series 12-28V, 80A, DUAL REDUNDANCY MODULE
Apr. 2014 / Rev. 1.1 DS-YR80.242-EN
All parameters are specified at 24V, 80A output current, 25°C ambient and after a 5 minutes run-in time unless otherwise noted
www.pulspower.com Phone +49 89 9278 0 Germany
17.6. MOUNTING ORIENTATIONS
Mounting orientations other than input terminals on the bottom and output on the top require a reduction in
continuous output power or a limitation in the maximum allowed ambient temperature. The amount of reduction
influences the lifetime expectancy of the power supply. Therefore, two different derating curves for continuous
operation can be found below:
Curve A1 Recommended output current.
Curve A2 Max allowed output current (results in approximately half the lifetime expectancy of A1).
Fig. 17-3
Mounting
Orientation A
(Standard
orientation)
YR80.242
Redundancy
Module
OUTPUT
INPUTS
Output Current
0
10 20 30 40 60°C
20
40
60
80A
50
A1
Ambient Temperature
Fig. 17-4
Mounting
Orientation B
(Upside down)
YR80.242
Redundancy
Module
OUTPUT
INPUTS
Output Current
0
10 20 30 40 60°C
20
40
60
80A
50
A1
Ambient Temperature
Fig. 17-5
Mounting
Orientation C
(Table-top
mounting)
Output Current
0
10 20 30 40 60°C
20
60
80A
50
40
A1
A2
Ambient Temperature
Fig. 17-6
Mounting
Orientation D
(Horizontal cw)
YR80.242
Redundancy
Module
OUTPUT
INPUTS
Output Current
0
10 20 30 40 60°C
20
60
80A
50
40
A1
A2
Ambient Temperature
Fig. 17-7
Mounting
Orientation E
(Horizontal ccw)
YR80.242
Redundancy
Module
OUTPUT
INPUTS
Output Current
0
10 20 30 40 60°C
20
60
80A
50
40
A1
A2
Ambient Temperature
17/17

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