EPC9047 Quick Start Guide Datasheet by EPC

EFFICIENT POWER CONVERSION l
Development Board
EPC9047
Quick Start Guide
150 V Half-bridge with Gate Drive, Using EPC2033
Revision 3.0
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DESCRIPTION
The EPC9047 development board is a 150 V maximum device voltage,
12 A maximum output current, half bridge with onboard gate drives,
featuring the EPC2033 GaN field effect transistor (FET). The purpose of this
development board is to simplify the evaluation process of the EPC2033
by including all the critical components on a single board that can be
easily connected into the majority of existing converter topologies.
The EPC9047 development board measures 2” x 2” and contains two
EPC2033 GaN FETs in a half bridge configuration with the On-Semi
NCP51820 gate driver. The board also contains all critical components
and the layout supports optimal switching performance. There are also
various probe points to facilitate simple waveform measurement and
efficiency calculation. A block diagram of the circuit is given in figure 1.
For more information on EPC2033 please refer to the datasheet
available from EPC at www.epc-co.com. The datasheet should be read in
conjunction with this quick start guide.
Table 1: Performance Summary (TA = 25°C) EPC9047
Symbol Parameter Conditions Min Nominal Max Units
VDD
Gate Drive Input
Supply Range 10 12 V
VIN
Bus Input Voltage
Range(1) 120
IOUT
Switch Node Output
Current (2) 15 A
VPWM
PWM Logic Input
Voltage Threshold (3)
Input ‘High’ 3.5 5.5 V
Input ‘Low’ 0 1.5
Minimum ‘High’ State
Input Pulse Width
VPWM rise and
fall time < 10ns 50
ns
Minimum ‘Low’ State
Input Pulse Width (4)
VPWM rise and
fall time < 10ns 200
(1) Maximum input voltage depends on inductive loading, maximum switch node ringing
must be kept under 150 V for EPC2033.
(2) Maximum current depends on die temperature – actual maximum current is affected by
switching frequency, bus voltage and thermal cooling.
(3) When using the on board logic buffers, refer to the NCP51820 datasheet when bypass-
ing the logic buffers.
(4) Limited by time needed to ‘refresh’ high side bootstrap supply voltage.
EPC9047 development board Back view
Front view
Figure 1: Block diagram of EPC9047 development board
VDD
VIN
Q1
Q2
CBypass
PWM
EN
GND
Cout
Gate drive
regulator
Gate driver
DC Output
PGND
Logic and
dead-time
adjust
L1
Level
shift
LDO
Hin
Lin
DT
LDO
Level
shift
LDO
DBTST
LDO
Logic
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110 VDCmax
VDD supply
(Note polarity)
Output Capacitor Output Inductor
PWM1
(default)
DC load
Switch-node
output
+
+
+
Output Capacitor Output Inductor
12 VDC
110 VDCmax
VDD supply
(Note polarity)
VMain
supply
(Note
polarity)
VMain
supply
(Note
polarity)
PWM1
Upper
FET
PWM2
Lower
FET DC load
+
+
+
+
12 VDC
EPC9047
EPC9047
Figure 2: Input mode selection on J630
(a) (c)(b)
QUICK START PROCEDURE
The EPC9047 development board is easy to set up as a buck or boost
converter to evaluate the performance of two EPC2033 eGaN FETs.
In addition to the deadtime features of the NCP51820 gate driver, this board
includes a dead-time generating circuit that adds a delay from when the
gate signal of one FET is commanded to turn off, to when the gate signal
of the other FET is commanded to turn on. In the default configuration, the
NCP51820 gate driver is set mode D (no-dead time, no-cross conduction
protection - refer to datasheet for NCP51820) and the on-board dead time
circuit provides the necessary dead time and ensures that both the high and
low side FETS will not be turned on at the same time thus preventing a shoot
through condition.
Single/dual PWM signal input settings
PWM1 and PWM2. Both input ports are used as inputs in dual-input mode
where PWM1 connects to the upper FET and PWM2 connects to the lower
FET. The PWM1 input port is used as the input in single-input mode where
the circuit will generate the required complementary PWM with preset dead
time for the FETs as shown in figure 2(a). This is the default configuration.
To select dual input mode, the zero-ohm resistor in position R5 needs to be
removed and installed in position R6 as shown in figure 2(b).
Note: In dual mode there is no shoot-through protection as both gate
signals can be set high at the same time. 2. The NCP51820 has an on-
chip deadtime generator with several modes of operation. The EPC9047
disables the on-chip deadtime to maximize end user flexibility, but it
makes the on-chip deadtime modes accessible through P1, R11, and R12.
Refer to the NCP51820 datasheet for details on setting the dead time using
P1, R11 and R12.
PWM1
Enable
Single input Single input Dual-mode dead time settings
PWM2
Top-side Bottom-side
Buck converter configuration
To operate the board as a buck converter, either a single or dual PWM input
can be chosen. Figure 3(a) shows the connection setup for single PWM
input mode and figure 3(b) for the dual PWM input mode.
Note: It is important to provide the correct PWM signals that includes
dead-time and polarity when operating in dual PWM input mode and not
making use of the gate driver dead time function.
Once the input source and dead-time settings have be chosen and set,
then the board can be operated.
1. With power off, connect the input power supply bus to VIN and ground/
return to GND.
2. With power off, connect the switch node (SW) of the half bridge to your
circuit as required (half bridge configuration). Or use the provided pads
for inductor (L1) and output capacitors (Cout), as shown in figure 3.
3. With power off, connect the gate drive supply to VDD (J1, Pin-1) and
ground return to GND (J1, Pin-2 indicated on the bottom side of the
board).
4. With power off, connect the input PWM control signal to PWM1 and/or
PWM2 according to the input mode setting chosen and ground return
to any of GND J10 pins indicated on the bottom side of the board.
5. Turn on the gate drive supply – make sure the supply is at least 10 V but
does not exceed 12 V.
6. Turn on the controller / PWM input source.
7. Making sure the initial input supply voltage is 0 V, turn on the power
and slowly increase the voltage to the required value (do not exceed the
absolute maximum voltage). Probe switching node to see switching
operation.
8. Once operational, adjust the PWM control, bus voltage, and load
within the operating range and observe the output switching
behavior, efficiency, and other parameters.
9. For shutdown, please follow steps in reverse.
Figure 3: (a) Single-PWM input buck converter (b) Dual-PWM input buck converter
configurations showing the supply, output capacitor, inductor, PWM, and load
connections.
(b)
(a)
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Boost Converter configuration
Warning: Never operate the boost converter mode without a
load as the output voltage can increase beyond the maximum
ratings.
To operate the board as a boost converter, either a single or dual
PWM input can be chosen. Figure 4(a) shows the connection setup
for single PWM input mode and figure 4(b) for the dual PWM input
mode.
Notes:
1. It is important to provide the correct PWM signals that
includes dead-time and polarity when operating in dual PWM
input mode and not making use of the gate driver dead time
function.
2. Boost mode PWM converters are theoretically capable of
generating arbitrarily high voltages, limited only by losses
and component ratings. Review the operation of boost mode
converters and make sure to avoid combinations of duty cycle
and load that will generate higher voltages than the voltage
rating of the development board and attached components.
Once the input source, dead-time settings and bypass configurations
have be chosen and set then the boards can be operated.
1. The inductor (L1) and input capacitors (labeled as Cout) can
either be soldered onto the board, as shown in figure 4, or
provided off board.
2. With power off, connect the input power supply bus to VOUT
and ground / return to GND, or externally across the capacitor
if the inductor L1 and Cout are provided externally. Connect the
output voltage (labeled as VIN) to your circuit as required, e.g.,
resistive load.
3. With power off, connect the gate drive supply to VDD (J1, Pin-1)
and ground return to GND (J1, Pin-2 indicated on the bottom
side of the board).
4. With power off, connect the input PWM control signal to PWM1
and/or PWM2 according to the input mode setting chosen and
ground return to any of GND J10 pins indicated on the bottom
side of the board.
5. Turn on the gate drive supply – make sure the supply is at least
10 V but does not exceed 12 V.
6. Turn on the controller / PWM input source.
7. Making sure the output is not open circuit, and the input
supply voltage is initially 0 V, turn on the power and slowly
increase the voltage to the required value (do not exceed the
absolute maximum voltage). Probe switching node to see
switching operation.
8. Once operational, adjust the PWM control, bus voltage, and load
within the operating range and observe the output switching
behavior, efficiency, and other parameters. Observe device
temperature for operational limits.
9. For shutdown, please follow steps in reverse.
VDD supply
(Note polarity)
PWM1
+
+
DC load
+
VMain supply
(Note polarity)
DC load
VDD supply
(Note polarity)
PWM1
Upper
FET
PWM2
Lower
FET
+
+
+
+
VMain supply
(Note polarity)
12 VDCmax
12 VDCmax Output Capacitor Output Inductor
Input Capacitor Boost Inductor
160 VDCmax
160 VDCmax
EPC9047
EPC9047
(a)
(b)
Figure 4: (a) Single-PWM input boost converter (b) Dual-PWM input
boost converter configurations showing the supply, inductor, output
capacitor, PWM, and load connections.
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QUICK START GUIDE EPC9048C
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Ground oscilloscope probe
Switch-node oscilloscope
probe (HIGH VOLTAGE!)
Switch-node MMCX
(HIGH VOLTAGE!)
HIGH VOLTAGE
HIGH VOLTAGE
(a)
(b)
Figure 5 Measurement points (a) front side, (b) Back side
Figure 6: Typical switch-node waveform when operated as a buck converter
MEASUREMENT CONSIDERATIONS
Measurement connections are shown in figure 5.
Figure 6 shows an actual switch-node voltage
measurement when operating the board as a buck
converter.
When measuring the switch node voltage containing
high-frequency content, care must be taken to
provide an accurate high-speed measurement. An
optional two pin header (J5) and an MMCX connector
(J6) are provided for switch-node measurement.
A differential probe is recommended for measuring
the high-side bootstrap voltage. IsoVu probes from
Tektronix has mating MMCX connector.
For regular passive voltage probes (e.g. TPP1000)
measuring switch node using MMCX connector,
probe adaptor is available. PN: 206-0663-xx.
NOTE. For information about measurement techniques,
the EPC website offers: “AN023 Accurately Measuring
High Speed GaN Transistors” and the How to GaN
educational video series, including: HTG09- Measurement
Lower FET
Gate Voltage
Ground oscilloscope probe
Switch-node
oscilloscope probe
V
V
+
+
Upper FET Gate
Voltage MMCX
(HIGH VOLTAGE!)
Voltage measurement:
Input voltage for Buck,
Output voltage for Boost
(HIGH VOLTAGE!)
Voltage measurement:
Input voltage for Boost,
Output voltage for Buck
(HIGH VOLTAGE!)
HIGH VOLTAGE
HIGH VOLTAGE
HIGH VOLTAGE
EPC9047
THERMAL CONSIDERATIONS
The EPC9047 is intended for bench evaluation with
low ambient temperature and convection cooling.
The addition of a heat-spreader or heatsink and
forced air cooling can significantly increase the
current rating of these devices, but care must be
taken to not exceed the absolute maximum die
temperature of 150°C.
NOTE. The EPC9047 development board does not have any
current or thermal protection on board. For more information
regarding the thermal performance of EPC eGaN FETs, please
consult: D. Reusch and J. Glaser, DC-DC Converter Handbook,
a supplement to GaN Transistors for Efficient Power
Conversion, First Edition, Power Conversion Publications, 2015.
V
IN
= 120 V, V
OUT
= 12 V, I
OUT
= 15 A, f
sw
= 100 kHz, L = 30 μH
20 V/div 5 ns/div
tf = 5 ns
90%–10%
fall time
tr = 4 ns
10%–90%
rise time
QUICK START GUIDE EPC9048C
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QUICK START GUIDE EPC9047
Table 2: Bill of Materials
Item Qty Reference Part Description Manufacturer Part Number
1 9 C1, C2, C3, C4, C5, C6, C7, C8, C9 0.33 μF 250 V TDK
CGA6M3X7T2E334K200AA
2 4 C10, C11, C12, C13 0.1 μF 250 V TDK
C2012X7T2E104K125AA
3 4 C14, C16, C23, C24 1 μF 25 V TDK
C1608X7R1E105K080AB
4 1 C15 4.7 μF 25 V TDK
C1608X5R1E475K080AC
5 2 C17, C25 0.1 μF 25 V TDK
C1608X7R1E104K080AA
6 2 C18, C26 0.1 μF 25 V TDK
C1005X7R1E104K050BB
7 2 C19, C20 100 pF 50 V Yageo
CC0402KRX7R9BB101
8 1 C21 0.47 μF 25 V TDK
C2005X5R1E474K050BB
9 1 C22 15 pF 50 V TDK
CGA2B2C0G1H150J050BA
10 2Q1, Q2 150 V 7 mΩ GaN FET EPC
EPC2033
11 2R5, R15 300 Ω Yageo
RC0603FR-07300RL
12 2R8, R9 10 k Yageo
RC0603JR-0710KL
13 4 R3, R4, R7, R10 4.7 Ω Stackpole
RMCF0402FT4R70
14 R12 10 k Yageo
RC0603JR-0710KL
15 1R13 2 Ω Stackpole
RMCF0402JT2R00
16 1R14 1 Ω ROHM
MCR01MRT1JR0
17 1R20 10 k Panasonic
ERJ-2RKF1002X
18 5 TP1, TP2, TP3, TP5, TP6 SMD probe loop Keystone 5015
5015
19 1D1 600 V 200 mA Rohm
RFU02VSM6STR
20 2D5, D15 40 V 30 mA Diodes Inc.
SDM03U40-7
21 1U1 600 V HB GaN FET gate driver On Semiconductor
NCP51820AMNTWG
22 1 U2 2 input AND, TinyLogic, 1.65 V-5.5 V, +-32 mA Fairchild
NC7SZ08L6X
23 1U3 2 input NAND, TinyLogic, 1.65 V-5.5 V, +-32 mA Fairchild
NC7SZ00L6X
24 1
J1
2x1 0.1 male vertical through hole Wurth
6130 0211121
25 1J7 2x12 0.1 male vertical through hole Tyco
4-103185-0-04
26 1J10 4x1 0.1 male vertical through hole TE Connectivity
4-103185-0-04
Optional Components
Item Qty Reference Part Description Manufacturer Part Number
1 2 R1, R2 0 Ω Stackpole RMC0402ZT0R00
2 1 R6 0 Ω Stackpole RMCF0603ZT0R00
3 1 Cout1 Cout_generic TBD TBD
4 1 EN1 0.1 male vertical 1 position 0.1 pitch Wurth 613 0 0111121
5 3 J3, J4, J6 MMCX Jack Vertical SMT 50 Ω Molex 734152063
6 1 J12 7.62 mm Euro Term Wurth 691216410002
7 1 L1 GenericOutputInductor TBD TBD
8 1 P1 250 k Bourns PV37W254C01B00
9 1 R11 R0603-TBD TBD TBD
QUICK START GUIDE EPC9048C
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Figure 7: EPC9047 main schematic
9 VDC - 12 VDC
PWM2
PWM1
PWM2
V SW
vGS1 probe adapter vGS2 probe adapter vSW probe holes
V OUT
V SW
SW Output
Main Supply Input
GN D
Sync Buck Output
V G1
MMCX MMCX
V SW
V G1
PWM1
V OUT
V SW
vSW probe adapter
MMCX
V G2
V I N
100 pF, 50 V
C19
100 pF, 50 V
C20
5 V
PWM1
V G2
V DD
i Net C lass
ClassName: HighVoltage
i Net C lass
ClassName: HighVoltage
i
Net C lass
ClassName: HighVoltageGate
i
Net C lass
ClassName: HighVoltageGate
Q1
EPC 2033
Q2
EPC 2033
5
1
2
3
HI N
12
L I N
11
8
7
V DD 14
4
6
EN
13
SGND
10
DT
9
VBST 15
NCP51820AMNTWG
U1
5V
V DD
2 Ω
R13
1 μF, 25 V
C16
1 μF, 25 V
C23
1 μF, 25 V
C24
0.1 μF, 25 V
C17
0.1 μF, 25 V
C25
10 k
R20
10 k
R12
R11
CW
250 k
P1
EMPTY
EMPTY
1 Ω
R14
A
B
NC7SZ00L 6X
U3
A
B
Y
NC7SZ08L 6X
U2
5 V
300 Ω
R5
0 Ω
R6
E MPT Y
15 pF, 50 V
C22
1
EN1
EMPTY SIP1
0.1 μF, 25 V
C18
0.1 μF, 25 V
C26
0.33 μF, 250 V
C1
0.33 μF, 250 V
C2
0.33 μF, 250 V
C3
0.33 μF, 250 V
C4
0.33 μF, 250 V
C5
0.33 μF, 250 V
C6
0.33 μF, 250 V
C7
0.33 μF, 250 V
C8
0.33 μF, 250 V
C9
0.1 μF, 250 V
C10
0.1 μF, 250 V
C11
0.1 μF, 250 V
C12
0.1 μF, 250 V
C13
4.7 Ω
R3
4.7 Ω
R4
4.7 Ω
R7
4.7 Ω
R10
4.7 μF, 25 V
C15
1 μF, 25 V
C14
10 k
R8
10 k
R9
1
2
3
4
J10
CON4
1
2
J2
E MPT Y
1
2
J5
E MPT Y
1
2
J1
TB D
Cout1
E MPT Y
1
2
3
4
5
6
7
8
J7A
9
10
11
12
13
14
15
16
J7B
17
18
19
20
21
22
23
24
J7C
600 V, 200 mA
D1
0.47 μF, 25 V
C21
1
2
J6
E MPT Y
1
2
J4
E MPT Y
1
2
J3
E MPT Y
0 Ω
R2
E MPT Y
0 ΩR1
EMPTY
T B DL 1
E MPT Y
1
2
7.62 mm Euro Term
J12
E MPT Y
FD1
PCB Fiducial
FD2
PCB Fiducial
FD3
PCB Fiducial
PCB 1
PCB
For evaluation only;
not FCC approved for resale
TP2
Keystone 5015
TP3
Keystone 5015
TP5
Keystone 5015
TP6
Keystone 5015
V I N
V OUT
TP1
Keystone 5015
40 V 30 mA
D15
SDM03U40
300 Ω 1%
R15
Mode D (default)
40 V 30 mA
D5
SDM03U40
ATTENTION
ELECTROSTATIC
SENSITIVE DEVICE
ATTENTION
ELECTROSTATIC
SENSITIVE DEVICE
HIGH VOLTAGE
HIGH VOLTAGE
ATTENTION
HOT SURFACE
EFFIEIENT POWER (ONVERSION l
Demonstration Board Notification
The EPC9047 board is intended for product evaluation purposes only. It is not intended for commercial use nor is it FCC approved for resale. Replace components on the
Evaluation Board only with those parts shown on the parts list (or Bill of Materials) in the Quick Start Guide. Contact an authorized EPC representative with any questions. This board is
intended to be used by certified professionals, in a lab environment, following proper safety procedures. Use at your own risk.
As an evaluation tool, this board is not designed for compliance with the European Union directive on electromagnetic compatibility or any other such directives or regulations. As board
builds are at times subject to product availability, it is possible that boards may contain components or assembly materials that are not RoHS compliant. Efficient Power Conversion Corpora-
tion (EPC) makes no guarantee that the purchased board is 100% RoHS compliant.
The Evaluation board (or kit) is for demonstration purposes only and neither the Board nor this Quick Start Guide constitute a sales contract or create any kind of warranty, whether express
or implied, as to the applications or products involved.
Disclaimer: EPC reserves the right at any time, without notice, to make changes to any products described herein to improve reliability, function, or design. EPC does not assume any liability
arising out of the application or use of any product or circuit described herein; neither does it convey any license under its patent rights, or other intellectual property whatsoever, nor the
rights of others.
EPC Products are distributed through Digi-Key.
www.digikey.com
For More Information:
Please contact info@epc-co.com
or your local sales representative
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