0638274070 Tooling Spec Datasheet by Molex

Order No. 63827-4070 Products: Insulation DiameIer AWG mm2 mm In. mm In. 46819 46819-0013 6 13.30 8.70 .343 8.00-9.00 315-354 (I) Customer to cut off terminal from reeI: 0.35mm (.014") maximum cut-off tab. “ STRIP LENGTH D BELL MOUTH ‘ BRUSH I ROLLING / \ x I CONDUCTOR BEND CUT-OFF
Modular Crimp Tooling Kit for Guardian Power Receptacle Terminals
Doc No: ATS-638274070 Release Date: 02-11-15 UNCONTROLLED COPY Page 1 of 4
Revision: A Revision Date: 02-11-15
BRUSH
STRIP LENGTH
BELL MOUTH
BEND
DOWN
BEND UP
ROLLING
CONDUCTOR
CRIMP HEIGHT
TWISTING
SEAM
WIRE
Modular Crimp
Tooling Kit
Application Tooling
Specification Sheet
Order No. 63827-4070
SCOPE
Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter
for the square “DIN” dies. The Molex Pneumatic Universal Crimp Machine UP 60 Order Number
63801-8900 will process the square “DIN” style die sets with the 63801-8901 Crimp Adapter.
The Molex 12 Ton Battery Powered Crimping Tool, Order Number 63816-1000 will process the square
“DIN” style die sets with the 63816-1100 Power Crimp Head. Refer to the appropriate Operation
manual for installation and operation information, TM-638018900 or TM-638161000.
Products: Guardian Power Receptacle Terminals, 6 AWG UL1028 or UL1283.
Terminal Series No.
Terminal Order No.
(1) Reel Form Only
Wire Size
Insulation Diameter
Maximum (2)
Strip Length
AWG
mm²
mm
In.
mm
In.
46819
46819-0013
6
13.30
8.70
.343
8.00-9.00
.315-.354
(1) Customer to cut off terminal from reel: 0.35mm (.014”) maximum cut-off tab.
(2) Overall insulation OD specification for terminal.
DEFINITION OF TERMS
Bell mouth Conductor Brush mm In. mm In. 0.254 25 .010- 049 1.00-2.50 .039- 098 Bend up Bend down Twist Roll Conductor Crimp Height Crimp Width (Rah) mm In. mm In. 335-4 05 .155-159 7.20 .283 Modular Crimp Tooling Kit Tool Adapter Adapter Battery Power Power Crimp Head Pneumalic Universal Crimp Die Adapter
Modular Crimp Tooling Kit for Guardian Power Receptacle Terminals
Doc No: ATS-638274070 Release Date: 02-11-15 UNCONTROLLED COPY Page 2 of 4
Revision: A Revision Date: 02-11-15
CRIMP SPECIFICATION
Terminal Series No.
Bell mouth
Conductor Brush
mm
In.
mm
In.
46819
0.25-1.25
.010-.049
1.00-2.50
.039-.098
Terminal Series No.
Bend up Bend down
Twist Roll
Seam
Seam shall not be
open and no wire allowed
out of the crimping area
Degree
Degree
46819
3
3
3
3
CONDITIONS:
After crimping, the crimp profiles should measure the following (See Notes).
Terminal Series No.
Wire Size
Conductor
Pull Force Minimum
Crimp Height
Crimp Width (Ref.)
AWG
mm2
mm
In.
mm
In.
N
Lb.
46819
6
13.30
3.95-4.05
.155-.159
7.20
.283
951.9
214.00
The chart below shows all applications for this Modular Crimp Tooling Kit.
Modular Crimp Tooling Kit
Order No.
Tool
Order no.
Tool
Description
Adapter
Order No.
Adapter
Description
Figure No.
63827-4070
63816-1000
Battery Power
Crimping Tool
63816-1100
Power Crimp Head
For DIN Style Dies
1
63801-8900
Pneumatic Universal
Crimp Machine UP60
63801-8901
Crimp Die Adapter
For DIN Style Dies
2
Note:
The individual Modular Crimp Tooling Kit is ordered separately from the Battery Powered Crimping Tool and
Pneumatic Universal Crimp Machine UP 60.
WARNING: NEVER operate, service, install, or adjust this Modular Crimp Tooling Kit without proper instruction
and without first reading and understanding the instructions in the proper Manual or Specification Sheet. See
Chart above for the correct Manual or Specification Sheet.
WARNING: NEVER install tooling or service this tool while it is into any power source. Disconnect the power by
unplugging or turn off the Actuator from its power source.
CAUTION: Keep fingers away from the crimping area when operating this tool. It may cause severe injury.
CAUTION: Wear safety glasses when operating or serving this tool.
Applications for the Modular Crimp Tooling Kit Battery Powered Tool Pneumatic Universal Crimp Machine UP 60 UPPER DIE LOWER DIE DER OLD \ I: BATTERY TOOL LOWER / J '1 ¥ MODULAR Figure 1 Figure 2
Modular Crimp Tooling Kit for Guardian Power Receptacle Terminals
Doc No: ATS-638274070 Release Date: 02-11-15 UNCONTROLLED COPY Page 3 of 4
Revision: A Revision Date: 02-11-15
MODULAR
CRIMP
TOOLING KIT
CRIMP
ADAPTER
Applications for the Modular Crimp Tooling Kit
Battery Powered Tool
Pneumatic Universal Crimp Machine UP 60
Figure 1
Figure 2
CRIMP ADAPTER
PNEUMATIC UNIVERSAL
CRIMP MACHINE UP 60
LOCKING PINS
UPPER DIE
HOLDER
BATTERY
POWERED
TOOL
LOWER DIE
HOLDER
LOWER
DIE
UPPER
DIE
Item Number Order Number Description Quantity 1 53827-4070 Moduiar Crimp Tooling Kit 1 2 53827-4075 Locaior wwth Wire Stop REF Figure 1
Modular Crimp Tooling Kit for Guardian Power Receptacle Terminals
Doc No: ATS-638274070 Release Date: 02-11-15 UNCONTROLLED COPY Page 4 of 4
Revision: A Revision Date: 02-11-15
2
1
Figure 1
Parts List
Item Number
Order Number
Description
Quantity
1
63827-4070
Modular Crimp Tooling Kit
1
2
63827-4075
Locator with Wire Stop
REF
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