34791-020 Appl Spec Datasheet by Molex

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MOLEX MINI 50 0.50mm CONNECTOR SYSTEM APPLICATION SPECIFICATION REVISION: ECRIECN INFORMATION: TITLE: SHEET No, EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
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(é) T S S S S 8 p926 REVTSTON ECR/ECN INFORMATION. TITLE. SHEET No. EC No DATE. DOCUMENT NUMBER. CREATED / REVISED BY. CHECKED BY. APPROVED BY. AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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'5 2 ( 2
D
Added 12ckt information
2013/07/24
E
Added 12 circuit option information
Added CPA option information
Added note concerning hinge cracking/breaking
2014/02/05
F Added service instructions for 4 & 8 circuit connector and SMT
header
2014/05/22
G Adding 16, 20 and 24 ways
2015/09/30
H
Added Best Practices and Troubleshooting section
2016/03/30
I - J Revision not identify by ECTR release process
K Added Electrical probes location 24 - 25 2017/02/16
K1 Added disclaimer regarding pre-seated CPA 7 2017/06/06
K2 Release Error 2017/06/20
L Adding 2Way connector
Adding terminal servicing tool
3-4
22-23 2017/10/19
PRODUCT DESCRIPTION 4 ckt 12 ckt H 20 ckt 1.. infill-Ii nun REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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This procedure applies to all part numbers in the single row series 34791, 34792, 34793, and dual
row series 34824, 34825, 34826
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0.50mm terminal system with 1x4, 1x8 and Dual Row 12, 16, 20 and 24 Way
4 polarization options for the 1x4 system and 3 polarization option for the 1x8, dual row 12, 16,
20 and 24 Way systems
Wire range 0.08mm
2
-- 0.35mm
2
AS-34791-020
Utilizes the Molex CTX terminal series 560023
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12 ckt
16 ckt
20 ckt
24 ckt
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No‘ EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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Vertical
12
ckt
16
ckt
20
ckt
24
ckt
Right Angle
12
ckt
16
ckt
20
ckt
24
ckt
A _ molex V REFERENCE DOCUMENTS REVISION ECR/ECN INFORMATION. TITLE. SHEET No. EC No DATE. DOCUMENT NUMBER. CREATED / REVISED BY. CHECKED BY. APPROVED BY. AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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Single Row Sales Drawing:
Receptacle – SD-34791-001
Header (Vertical) – SD-34792-001
Header (Right Angle) – SD-34793-001
Dual Row Sales Drawing:
Receptacle – SD-34824-002
Header (Vertical) – SD-34825-001
Header (Right Angle) – SD-34826-001
Single/Dual Row CPA Option Sales Drawing:
Receptacle – SD-34824-003
Connector System Product Specification:
PS-34791-020
Packaging Drawing:
Receptacle – PK-31301-538
Header – PK-31301-440
Terminal System:
CTX50 Terminal Drawing – SD-560023-002
CTX50 Product Specification – PS-560023-001
A6 molex \_/ PROCEDURE REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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Connector ISL shown in “as shipped” condition (open). The ISL must remain in the open position
until all circuits are loaded.
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ISL must be in pre-lock position to populate the connector. If during shipping the Connector ISL
moves from its pre-lock position. Simply slide a small screwdriver (width 2-2.5mm) behind the latch
on each side of the connector and pry to open the ISL
IF THE ISL OR HOUSING IS DAMAGED IN ANY WAY, DO NOT USE THE CONNECTOR
Pry gently here
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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There is a very low probability that a CPA will seat during transit. If this occurs, DO NOT populate
the connector. Please scrap that specific connector. Otherwise, with ISL still in pre-lock position,
orient the terminal to the rear of connector as shown below. Grip the wire behind the terminal
insulation crimp and insert it through the appropriate circuit opening. If resistance is encountered,
retract the terminal and adjust the angle of insertion. Continue inserting the terminal until it stops
and locks up on the lock finger with an audible click or tactile feedback.
ISL MUST BE IN OPEN POSITION TO POPULATE THE CONNECTOR
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12ckt receptacle shown
above as reference.
The 16, 20, and 24ckt
receptacles have similar
circuit IDs
Terminal improperly inserted 180° REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0: EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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Installing a terminal correctly will have low effort.
Improperly installing a terminal 180° will lead to a high effort and wire buckle.
8 :
°
NOTE WIRE BUCKLE
terminals confirm ISL IS properly the funmion of the ISL AS-34791-020 REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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REVISION: ECR/ECN INFORMATION:
TITLE:
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Once all terminals are installed:
1.) Perform a visual check to confirm terminals are fully seated and in the correct position
2.) Close the ISL by applying force to the hinged portion of the connector
3.) The ISL will “click” into its final position
4.) Gently pull down on the front of the ISL to confirm it is properly closed
'*'2*(.
WHILE CYCLING THE HINGE, THE USER MAY
NOTICE STRESS LINES OR DELAMINATION IN THE
AREA SHOWN BELOW. THIS WILL NOT AFFECT
THE FUNCTION OF THE CONNECTOR IN ANY
WAY. THE ISL WILL CONTINUE TO FUNCTION 100%
EVEN IF THE HINGE IS COMPLETELY SEPERATED
FROM THE CONNECTOR BODY.
Gently pull down here to
confirm ISL is properly
Visually check for
fully seated
terminals
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Stress lines or delamination in
this area of the hinge may be
noticed, but it will not affect
the function of the ISL
REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:
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The ISL will not close with a partially installed terminal. If the ISL will not close, confirm all
terminals are fully installed. The operator will not be able to mate the connector to the header if the
ISL is not closed.
DO NOT FORCE THE ISL CLOSED WHEN THERE ARE PARTIALLY INSTALLED TERMINALS
OR DAMAGE TO THE TERMINAL AND CONNECTOR ISL MAY OCCUR
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
 1
To properly mate the connector:
1.) First align the keying features from the receptacle connector to the mating header
2.) Slide the receptacle connector fully into the header assembly until you hear an audible “click”
If resistance is encountered during mating, confirm the ISL is fully locked and all terminals are fully
installed (See Section E. Detecting a partially installed terminal).
Align keying
features between
receptacle and
header
!
>
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No, EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
 1;<8=
Never mate the system at an angle or with bias. This may cause damage to the header or
connector.

------------------------------------------------------------------------------------------------------------------------------------
Always push on the connector housing while mating.
DO NOT PUSH ON THE LATCH WHILE MATING

------------------------------------------------------------------------------------------------------------------------------------
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1.) Align the connector and push evenly on the connector body to mate.
DO NOT PUSH ON THE CPA DURING THE MATING PROCESS.
2.) After mating the connector, push on the CPA to engage.
3.) Check to ensure the CPA is fully seated.
 
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REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0: EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
* )#1
To un-mate the connectors, push connectors together to unload the latch system, then:
1.) Depress the latch with your thumb.
2.) Continue to depress the latch, and gently pull apart connector assemblies.

------------------------------------------------------------------------------------------------------------------------------------
?7<#17@7.
1.) Use a small flat tip screwdriver (width 2-2.5mm) to disengage the CPA
2.) Push connectors together to unload the latch system, then depress the latch with your thumb.
3.) Continue to depress the latch, and gently pull apart connector assemblies.
!
!
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REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0: EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
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If difficulty is encountered while attempting to un-mate the connector from an SMT header, the
following procedure may be used:
1.) Use a small flat tip screwdriver (width 2-2.5mm) to disengage the CPA
2.) Push connectors together to unload the latch system, then insert a small flat tip screwdriver
(width 2-2.5mm) between the latch and the latch cover.
3.) While pressing down on the latch with the screwdriver (width 2-2.5mm), gently pull on the wire
bundle and the screwdriver (width 2-2.5mm) to remove the connector
!
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REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
( 17
Use a small flat tip screwdriver (width 2-2.5mm) to gently pry on the ISL latch features one side at
a time. Once each ISL latch is released, the ISL will open.


 
Insert
screwdriver
here
Pry gently with
screwdriver here
(both sides)
Once latches
release, the
hinge will open
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
3
of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
 A1
Use service tool #63813-XXXX with marking facing up. Position it on the end of the latch with 45°
angle. Then rotate the tool until horizontal direction WITHOUT pushing on the latch
With a small thumbtack gently pry up on the terminal lock finger. Once the lock finger is released,
pull on the terminal to remove it from the housing
THE CONNECTOR HOUSING MAY BE DAMAGED WITH IMPROPER SERVICING. INSPECT
THE TERMINAL, HOUSING, AND LOCK FINGER FOR DAMAGE AND REPLACE THE
CONNECTOR IF DAMAGE IS EVIDENT. THE CONNECTOR HOUSING CAN BE SERVICE UP
TO TWO TIMES, THEN IT MUST BE REPLACED.
 
 
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REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.

EC No:
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!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
B C14<7D1
The preferred method of probing is to use the dedicated probe hole opening to check for electrical
continuity. Use a 0.66mm (Lone Star part number LS040-MR-719), pin or smaller equivalent to
prevent damaging the terminal.

*'?'+(

2)'?'+(
 
3.085mm max pogo pin
insertion from front face
8
ckt
REVISION: ECR/ECN INFORMATION: TITLE: SHEET N0. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
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DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
> 8'@<
Header warpage during reflow soldering is expected. If the below dimension becomes less than
7.90mm, confirm processing temperatures are in accordance with SMES-152. The product is
designed for a peak temp of 260°C is allowed.
7.90mm MIN
A _ molex V BEST PRACTICES I TROUBLESHOOTING REVISION ECR/ECN INFORMATION. TITLE. SHEET No. EC No DATE. DOCUMENT NUMBER. CREATED / REVISED BY. CHECKED BY. APPROVED BY. AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
&
of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
 +'4')+(*
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Connector ISL shown in “as shipped” condition (open). The ISL must remain in the open position
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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DATE:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
I. Terminal servicing
I-1 Recommended service tool :
Use the service tool #63813-XXXX with marking on top. Position it on the end of the latch with
45° angle. Then rotate the tool until horizontal direction WITHOUT pushing on the latch.
Marking on
top
45° orientation
Rotate tool
\ REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
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of
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DATE:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
Gently pull on the wire to release the terminal
Connector housing can be serviced up to two times, then it must be replaced.
Don’t push the tool under the latch.
It will damage the terminal and the
connector.
Gently pull on the terminal
Never insert the tool in the terminal cavity.
It will damage the terminal and the
connector.
As molex v BEST PRACTICES l TROUBLESHOOTING A1. Pushed»Out Header Pin: 4‘ REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.

EC No:
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of
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DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
3 +'4')+(*
Steps can be taken during harness assembly that can ensure the successful product usage by the
customer. Terminal crimping that is in accordance with the CTX50 terminal application specification, AS-
560023-001, has been found to prevent assembly issues such as bent header pins, pushed-out header
pins, ISL bowing, and terminal stubbing. Examples of good and bad terminals and issues attributed to bad
terminals are shown in the following pages
CA8<C<8884C.
A1. Pushed-Out Header Pin:
A2. ISL Bow (due to improperly crimped and/or bent terminals):
+2
Connector causing pushed-out pins,
with improperly crimped and/or bent terminals:
*2
connector with in-spec terminals:
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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EC No:
!$
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DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
A3. Excessive Wire Brush:
+2
- ISL Bowing caused by excessive wire brush:
+2: Improperly positioned terminals
Terminal
Damage from
header pin
Excessive Wire
Brush
*2
: Terminals correctly crimped and
positioned – No ISL Bow
I
7

817C
C7<177A
@8@7@7<
C@08
7@1!:7<8C8
#$%"& #!
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.

EC No:
!%
of
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DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
#
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#
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
*2
- Connector with in-spec terminals:
Excessive Wire Brush can lead to ISL Bowing by interfering with ISL when ISL is closed. ISL bowing can
cause bent or pushed-out header pins.
A4. Excessive Crimp Bulge:
ISL Bowing
;:!=,
787
C7<8
8:!

REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED I REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.
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of
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DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
#
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
Excessive crimp bulge can lead to mis-aligned, improperly positioned terminals within the connector cavity,
and can contribute to ISL bowing and bent or pushed-out header pins.
A5. Test Harness Cautions:
*2#8
E
@4A
+2E#1
8
#18
@4A;
@8=
+2EA
+<1
*2E#
+<1
REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.

EC No:
!3
of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
#
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#
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
Repetitive use of Mini50 connectors in test harnesses require monitoring of the female connector for
damage to the lead-ins on the mating face of the connector. Refer to the picture below for examples of the
type of damage that can occur, in which the lead-in is bent out of the way or worn out due to repetitive
mating. The absence of a lead-in can cause pin stubbing against the female terminal, bent header pins,
pushed-out header pins, or connector stubbing. Test connectors should be inspected and replaced
frequently.
I
+ +.25'E'#3!$# 
F<
ip length: fill-u Conductor crimping height an \ 1 I90”! ulation crimping height and W O REVISION: ECR/ECN INFORMATION: TITLE: SHEET No. EC No: DATE: DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY: AS-34791-020

REVISION: ECR/ECN INFORMATION:
TITLE:


SHEET No.

EC No:
!"
of
!"
DATE:
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
#
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A](V.1).DOC
The following dimensions must be meet as stated in AS-560023-001, and are important to
successful performance of the CTX50 terminal/Mini50 connection system.
Strip length:
Conductor crimping height and Width:
Wire position:
Bell Mouth:
Insulation crimping height and Width:
Bend Up or Down; Twisting or Rolling:
Bulge:
Tooling must be in good condition

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