451, 452 Series Product Spec Datasheet by 3M

3MTM Ribbon Cable Socket and Header, 451 and 452 Series
Product Specification: 78-5102-0091-4
Revised: 07-24-2019
.050" x .050" (1.27 mm x 1.27 mm)
Cover Page Contents . . Scope 3M Customer Documents Performance and Test Descriptions .. Requirements Overview... Electrical Testing.... Physical Testing... Environmental Testing.. Test Sequence. Figures... Agency Listings... Important Notice
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
2 of 9
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Cover Page ………………………………………………..…………………...……………………………………………………………………………………………….
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Contents………………………………………………………………………………………………………………………………………………………..
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1.
Scope …………………………………….……………...…………………………………………..…………………….………………………………………..
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2.
3M Customer Documents ……………………………………………...…….……..………………………………………………..…………………………………………….
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3.
Performance and Test Descriptions …………………..…………………………………………………………………………………………………………….
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4.
Requirements Overview……………………………………………......…...…...…...………………………………………………………………………
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5.
Electrical Testing…………………………..………………………………………………...…………………………………………………………………….……………………………………………….
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7
Physical Testing……………………………………………………………………………………………...……………………………...…………………………………………………………………………….
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8
Environmental Testing…………………………………………………………………………………………..……………………………………………………………………………………………………….
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Test Sequence…………………………………………………………………………………………………….………………………………………………………………………………………………….
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Figures………………………………………………….…………………………………………………………………………..
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Agency Listings……………………………………………………………………………………………...……………………………………..
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Important Notice ……………………………………………………………………………………………………………………………………………………………
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Mechanical Testing.....………………………………………………………………………………………………………..
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
1. Scope 2. 3M Cuslomer Documenls 4. Requlremenls Overvlew 4.1 Rallngs Current: Temperature: >65“C to +125°C Insulahun vesistance: >1 x10 0 at 500 VDC 4.2 Malerlals Socket \nsu‘atiun: Glass filled PBT, 94V-0 Cover msulatwun: Glass filled PBT, 94V-0 Strawn rehel: Slawnless Stee‘ Socket cuntact: BeCu Headel insu‘ation: Glass fil‘ed LOP, 94V-0 Header pin: Phosphur Brunze Cable accommodation: 30 AWG sohd or stranded PVC. FEP, TPE 4.3 Flnlshes P‘ating: (socket and header) N‘ckel: 50-150 pinches , ASTM BESS-97, SAE AMS-QQ-N-ZQO Gold options: 0.76 pm (30 u mches min), ASTM B488-01 mass (2 F‘ash, ASTM 8488-01 Class C Matte Sn: Suldertai‘ 200»400p" 4.4 Regulatory Compllance
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
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1. Scope
2. 3MTM Customer Documents
78-5100-2396-9
Customer drawing for Connector System Mated Dimensions
78-5100-2436-3
Customer drawing for 3MTM Ribbon Cable Socket, 451 Series
78-5100-2437-1
Customer drawing for 3MTM Boardmount Header, 452 Series
78-9101-8937-8
Instructions for the assembly of 3MTM Ribbon Cable Sockets, 451 Series
4. Requirements Overview
Current:
1.00 A, All contacts powered
1.50 A, 6 contacts powered
2.50 A, 1 contacts powered
Rating conditions: EIA-364-070 Method 2, 30°C maximum temperature rise.
Temperature: -65°C to +125°C
Insulation resistance: >1 x109 Ω at 500 VDC
4.2 Materials
Socket insulation: Glass filled PBT, 94V-0
Cover insulation: Glass filled PBT, 94V-0
Strain relief: Stainless Steel
Socket contact: BeCu
Header insulation: Glass filled LCP, 94V-0
Cable recommendations: 3MTM Round Conductor Flat Cable 3754, 3447, 3604, 3609, 3749, 3756
Cable accommodation: 30 AWG solid or stranded PVC, FEP, TPE
4.3 Finishes
Plating: (socket and header)
Nickel: 50-150 µ inches , ASTM B689-97, SAE AMS-QQ-N-290
Gold options: 0.76 µm (30 µ inches min), ASTM B488-01 Class C
Flash, ASTM B488-01 Class C
Matte Sn: Soldertail 200-400µ"
4.4 Regulatory Compliance
RoHS Compliant. For regulatory information about this product, visit 3M.com/regs or contact your 3M representative.
This document summarizes test methods, test conditions and product performance requirements for the 3MTM Ribbon
Cable Socket, 451 Series and the 3MTM Boardmount Header Connectors, 452 Series. Listings of materials, finishes,
test conditions, and test standards are included. In the event of conflict between this specification and any documents
listed below, the listed documentation supersedes this specification.
3. Performance and Test Description
4.1 Ratings
Unless otherwise specified, all tests shall be performed on 3MTM Ribbon Cable Sockets 45130-02XX-30 and 45130-
02XX-00 mated to 3MTM Boardmount Headers 45230-XX02-30 and 45230-XX02-00 using 3MTM Round Conductor Flat
Cable 3754/30 at ambient environmental conditions per EIA-364. Unless otherwise specified, all values and limits are
typical of those obtained by qualification testing of the subject product. All specifications are subject to revision and
change without notice from 3M.
Voltage: 125VAC
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
5‘ Eleclrical Testin parameter limiis method 6‘ Mechanical Testing maxwmum AR Contact resistance Ihraughom lesung.
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
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5. Electrical Testing
6. Mechanical Testing
Header pin retention
1.5
lbs
Average/pin
EIA-364-29
Socket/Cable
Termination Force
19
Newtons
Average/pin force exerted per IDC contact by
application tool to terminate the 451 Series Socket to
3MTM Round Conductor Flat Cable 3754.
Force gauge
EIA-364-28
Condition VII
Letter D
Swept-sine, 2.5 hours each x, y, z planes, 10-2000
Hz. Double ended socket harness with strain relief
clip both ends. Mated connectors shall exhibit no
discontinuities greater than 10ns during test, and 10
milliohm maximum ΔR contact resistance throughout
testing.
g
(gravitational
force)
Vibration
IEC-60512-6d-2e-
6c
Values &
limits
Units
Requirement or conditions
Test standard or
method
Ramp assembled pair at 500V/s until electrical arc.
Sea level with 70% relative humidity. Excludes cable.
Dielectric
Breakdown voltage
VAC/sec
EIA-364-20
Method A
Test Condition I
Dielectric
withstanding voltage
1250
VACRMS
Measured between adjacent and opposing contacts.
No disruptive discharge during 1 minute duration.
Sea level with 70% relative humidity. Excludes
cable.
EIA-364-20
Method A
Test Condition I
500
Description or
parameter
Values &
limits
Units
Test standard or
method
Low Level
Connection
Resistance (LLCR)
Description or
parameter
Insulation
resistance
>1 x 10^9
Ohms
Measured between adjacent and opposing contacts.
500 VDC for 1 minute duration.
EIA-364-21
3.10
20
Requirement or conditions
1.50
Amperes
30º C T rise above ambient, mated pair terminated to
cable, 6 adjacent lines driven.
EIA-364-70
Method 2
Current rating
1.00
30º C T rise above ambient, mated pair terminated to
cable, all lines driven.
Random, 15min each x, y, z planes. No strain relief
clip.Mated connectors shall exhibit no discontinuities
greater than 10ns during test, and 10 milliohm
maximum ΔR contact resistance throughout testing.
Milliohms
10 milliohm maximum ∆R contact resistance per
mated interface throughout testing.
EIA-364-23
2.50
30ºC T rise above ambient, mated pair terminated to
cable, 1 line driven.
<10 ∆
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
7‘ Physical Testing 8‘ Environmental Testing
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
5 of 9
7. Physical Testing
8. Environmental Testing
Half-sine, 11ms, 3 pulses each x, y, z. Double ended
socket harness with strain relief clip both ends.
Mated connectors shall exhibit no discontinuities
greater than 10ns during test, and 10 milliohm
maximum ΔR contact resistance throughout testing.
g
(gravitational
force)
Mechanical Shock
EIA-364-27 Test
Condition A
Connector average/pin. Mated to a .0148" square
pin connector. Without friction bumps.
EIA-364-13
Method B
Newtons
(MAX)
1.0
Mating Force /
Contact
EIA-364-27 Test
Condition H
Unmating Force /
Contact
20(Flash Au)
10 milliohm maximum ∆R contact resistance per
mated interface throughout testing. (30µ"Au only)
EIA-364-13
Mating cycles
50
Durability
(Preconditioning)
Mating cycles
10 milliohm maximum ∆R contact resistance per
mated interface throughout testing.
EIA-364-13
100(30µ" Au)
Durability
(Full)
Connector average/pin. Mated to a .0148" square
pin connector. Without friction bumps.
EIA-364-13
Method B
Newtons
(MIN)
0.6
EIA-364-48
Method C
Test standard or
method
Description or
parameter
Values &
limits
Units
Requirement or conditions
Test standard or
method
Plating Thickness
Gold
0.76 min
(30)
Micro-meter
(Micro-inch)
Minimum of random measurements from any 3 lots
shall not be less than specified.
Units
Values &
limits
Description or
parameter
EIA-364-18
No defects such as deformation, blister, damage,
crack, etc.
Plating Thickness
Nickel
1.27-3.81
(50-150)
Micro-meter
(Micro-inch)
Random measurements from any 3 lots shall not be
outside of specification.
Humidity
Temperature
Cycling
No physical abnormalities. 10 milliohm maximum ∆R
contact resistance per mated interface throughout
testing.
EIA-364-31,
Method III, Fig 1,
Solderability
(Header)
95 percent coverage of solderable area
EIA-364-52
EIA-364-17
Method A
Condition 5D
Thermal Shock
-65 to +125
°C
No physical abnormalities. 10 milliohm maximum ∆R
contact resistance per mated interface throughout
testing.*
EIA-364-32,
Table 2,
Condition II
Half-sine, 11ms, 3 pulses each x, y, z.. No strain
relief clip. Mated connectors shall exhibit no
discontinuities greater than 10ns during test, and 10
milliohm maximum ΔR contact resistance throughout
testing.
Requirement or conditions
Random measurements from any 3 lots shall not be
outside of specification.
Plating Thickness
Tin
5.08-10.2
(200-400)
Micro-meter
(Micro-inch)
30
50
Visual
As-received
Days
°C
% RH
°C cold shock
10
+25 to +65
80 to 100
-10
No physical abnormalities. 10 milliohm maximum ∆R
contact resistance throughout testing.*
Temperature Life
(Full)
1008
125
hours
°C
8
hours
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
(30 [1 inches) Contact plahng 9‘ Test Se uence
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
6 of 9
9. Test Sequence
Moisture Sensitivity
Level (Header)
Level 1 (85°C / 85% RH, 168 hours), No defects
such as deformation, blister, damage, crack, etc.,
must maintain dimensional stability.
Mixed Flowing Gas
Vibration
Mechanical Shock
Temperature Rise vs. Current
Mixed Flowing Gas
336
hours
EIA-364-65B
Class IIA
3
TEST
Visual
Durability (Full)
0,4
2
3B
0,5
Temperature Life (Full)
Dielectric Withstanding Voltage
Insulation Resistance
LLCR
Humidity Temperature Cycling
Thermal Shock
23
27
Dielectric Breakdown Voltage
28
32
2
0,8
3A
0,6
Durability (Pre-conditioning)
1
*Temperature is primarily limited by cable specifications. Testing completed at 125°C with high temperature 3MTM FEP cables (3604, 3609). Temperature is
limited to 105°C when mated to 3MTM PVC or TPE cables (3754, 3447, 3749, 3756).
EIA 364
TP NO.
18
13
13
17
20
20
21
1
0,4
2
0,6
3
1,4
1,3
1,3,5,7
2
TEST GROUP
2
70
Durability preconditioning: 50 cycles Mated
with wear: 112 hours
Unmated with wear: 224 hours 0.76 µm
(30 µ inches) contact plating
J-STD-020
Level 1 (MSL1)
65
260
°C
31
4
6
4
1,3
1,3,5
1,4
0,3
6
2
5
2
7
2,5
4
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
7 of 9
10. Figures
0.0
1.0
2.0
3.0
4.0
20 30 40 50 60 70 80 90 100 110
Current in A
Maximum Ambient Temperature in Degrees C
Current Rating: 451 & 452 Series
6 Lines Powered
Base Curve
Derated 20%
30C Temp. Rise
Derated
0.0
0.5
1.0
1.5
2.0
2.5
20 30 40 50 60 70 80 90 100 110
Current in A
Maximum Ambient Temperature in Degrees C
Current Rating: 451 & 452 Series
All Lines Powered
Base Curve
Derated 20%
30C Temp. Rise
Derated
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
10.0 Flgures """"""\ \\ 11. Agency Llsllngs 11.1 Underwrllers Laboratorles (UL): Flle No. E68080 UL Ralings Temperalure: 125 0C Vollage: 125 V Curvent: 1.0 A CUL Ratings Temperaluve: 125 0C Vollage: 125 V Curvent: 1.0 A
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
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10.0 Figures
11. Agency Listings
11.1 Underwriters Laboratories (UL): File No. E68080
UL Ratings
Temperature: 125 °C
Voltage: 125 V
Current: 1.0 A
CUL Ratings
Temperature: 125 °C
Voltage: 125 V
Current: 1.0 A
0.0
1.0
2.0
3.0
4.0
5.0
6.0
20 30 40 50 60 70 80 90 100 110
Current in A
Maximum Ambient Temperature in Degrees C
Current Rating : 451 & 452 Series
1 Line Powered
Base Curve
Derated 20%
30C T-Rise Derated
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect
78-5102-0091-4 Rev E
3M™ Ribbon Cable Socket and Header, 451 and 452 Series, 0.050" x 0.050"
9 of 9
Important Notice
Warranty; Limited Remedy; Limited Liability
© 3M 2019. All rights reserved.
3M is a trademark of 3M Company.
This product will be free from defects in material and manufacture for a period of one (1) year from the time of
purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is
defective within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or
repair the 3M product or refund the purchase price of the 3M product. Except where prohibited by law, 3M will
not be liable for any direct, indirect, special, incidental or consequential loss or damage arising from this
3M product, regardless of the legal theory asserted.
All statements, technical information, and recommendations related to 3M’s products are based on information
believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must
evaluate it and determine if it is suitable for your intended application. You assume all risks and liability
associated with such use. Any statements related to the product which are not contained in 3M’s current
publications, or any contrary statements contained on your purchase order shall have no force or effect unless
expressly agreed upon, in writing, by an authorized officer of 3M.
Unless otherwise noted, references to industry specifications are intended to indicate substantial compliance to
the material elements of the specification. Such references should not be construed as a guarantee of
compliance to all requirements in a given specification.
3M Electronics Materials Solutions Division
13011 McCallen Pass Bldg. C
Austin, TX 78753-5380
1-800-225-5373
www.3M.com/interconnect