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RCL e3 Series Datasheet

Vishay Dale

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Datasheet

RCL e3
www.vishay.com Vishay Draloric
Revision: 12-Jul-17 1Document Number: 20046
For technical questions, contact: thickfilmchip@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
Long Side Termination Thick Film Chip Resistors
RCL e3 resistors series are the perfect choice for most fields
of power measurement electronics where reliability,
stability, power dissipation, and robust design is of major
concern.
Typical applications include power electronics in automotive
and industrial appliances.
FEATURES
Enhanced power rating
Long side terminations
Enhanced thermal cycling performance
Pure tin solder contacts on Ni barrier layer,
provides compatibility with lead (Pb)free and
lead containing soldering processes
AEC-Q200 qualified
Material categorization: for definitions of compliance
please see www.vishay.com/doc?99912
APPLICATIONS
• Automotive
Industrial
• Commercial
Notes
(1) Please refer to APPLICATION INFORMATION below
(2) Specified power rating requires dedicated mounting conditions to achieve the required thermal resistance
APPLICATION INFORMATION
When the resistor dissipates power, a temperature rise above the ambient temperature occurs, dependent on the thermal
resistance of the assembled resistor together with the printed circuit board. The rated dissipation applies only if the permitted
film temperature is not exceeded.
These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift
increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a
functional lifetime.
TECHNICAL SPECIFICATIONS
DESCRIPTION
RCL0406 e3 RCL0612 e3 RCL1020 e3 RCL1218 e3 RCL1225 e3
Imperial size 0406 0612 1020 1218 1225
Metric size code RR1016M RR1632M RR2550M RR3246M RR3263M
Resistance range 1 Ω to 1 MΩ; jumper (0 Ω)1 Ω to 2.2 MΩ;
jumper (0 Ω)
1 Ω to 1 MΩ;
jumper (0 Ω)
Resistance tolerance ± 5 %; ± 1 %
Temperature coefficient ± 200 ppm/K; ± 100 ppm/K
Rated dissipation, P70 (1) 0.25 W 0.75 W 1.0 W 1.0 W 2.0 W (2)
Operating voltage, Umax. ACRMS/DC 50 V 75 V 200 V 200 V 200 V
Permissible film temperature,
ϑ
F max. (1) 155 °C
Operating temperature range -55 °C to +155 °C
Max. resistance change at P70
for resistance range, |ΔR/R| after:
1000 h 1.0 %
8000 h 2.0 %
Permissible voltage against ambient
(insulation):
1 min, Uins 100 V 100 V 300 V 300 V 300 V
RCL e3
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Note
The temperature coefficient of resistance (TCR) is not specified for 0 Ω jumpers
TEMPERATURE COEFFICIENT AND RESISTANCE RANGE
TYPE / SIZE TCR TOLERANCE RESISTANCE E-SERIES
RCL0406 e3
± 200 ppm/K ± 5 % 1 Ω to 1 MΩE24
± 100 ppm/K ± 1 % 1 Ω to 1 MΩE24; E96
Jumper, Imax. = 4 A 10 mΩ0 Ω-
RCL0612 e3
± 200 ppm/K ± 5 % 1 Ω to 1 MΩE24
± 100 ppm/K ± 1 % 1 Ω to 1 MΩE24; E96
Jumper, Imax. = 6 A 10 mΩ0 Ω-
RCL1020 e3
± 200 ppm/K ± 5 % 1 Ω to 1 MΩE24
± 100 ppm/K ± 1 % 1 Ω to 1 MΩE24; E96
Jumper, Imax. = 10 A 10 mΩ0 Ω-
RCL1218 e3
± 200 ppm/K ± 5 % 1 Ω to 2.2 MΩE24
± 100 ppm/K ± 1 % 1 Ω to 2.2 MΩE24; E96
Jumper, Imax. = 7 A 20 mΩ0 Ω-
RCL1225 e3
± 200 ppm/K ± 5 % 1 Ω to 1 MΩE24
± 100 ppm/K ± 1 % 1 Ω to 1 MΩE24; E96
Jumper, Imax. = 12 A 10 mΩ0 Ω-
PACKAGING
TYPE / SIZE CODE QUANTITY PACKAGING STYLE WIDTH PITCH PACKAGING
DIMENSIONS
RCL0406 e3
EA = ET1 5000
Paper tape acc. to
IEC 60286-3, Type 1a 8 mm
4 mm
Ø 180 mm/7"
EB = ET5 10 000 Ø 285 mm/11.25"
EC = ET6 20 000 Ø 330 mm/13"
RCL0612 e3
EA = ET1 5000
4 mm
Ø 180 mm/7"
EB = ET5 10 000 Ø 285 mm/11.25"
EC = ET6 20 000 Ø 330 mm/13"
RCL1020 e3 EF = E02 4000
Blister tape acc. to
IEC 60286-3, Type 2a 12 mm
4 mm
Ø 180 mm/7"
RCL1218 e3 EK = ET9 4000
RCL1225 e3 EG = E67 2000 8 mm
EH = E82 4000 4 mm
PART NUMBER AND PRODUCT DESCRIPTION
Part Number: RCL061210K0FKEA
Part Number: RCL06120000Z0EA
MODEL RESISTANCE TOLERANCE TCR PACKAGING
RCL0406
RCL0612
RCL1020
RCL1218
RCL1225
R = decimal
K = thousand
M = million
0000 = jumper
F = ± 1 %
J = ± 5 %
Z = jumper
K = ± 100 ppm/K
N = ± 200 ppm/K
0 = jumper
EA
EB
EC
EF
EG
EH
EK
Product Description: RCL0612 100 10K 1 % ET1 e3
Product Description: RCL0612 0R0 ET1 e3
RCL0612 100 10K 1 % ET1 e3
MODEL TCR RESISTANCE TOLERANCE PACKAGING LEAD (Pb)-FREE
RCL0406
RCL0612
RCL1020
RCL1218
RCL1225
± 100 ppm/K
± 200 ppm/K
10R = 10 Ω
1K = 1 kΩ
10K = 10 kΩ
1M0 = 1 MΩ
0R0 = jumper
± 1 %
± 5 %
ET1
ET5
ET6
ET9
E02
E67
E82
e3 = pure tin
termination
finish
R C L 0 6 1 2 1 0 K 0 F E AK
RCL e3
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Revision: 12-Jul-17 3Document Number: 20046
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DESCRIPTION
Production is strictly controlled and follows an extensive set
of instructions established for reproducibility. A cermet film
layer and a glass-over are deposited on a high grade (Al2O3)
ceramic substrate with its prepared inner contacts on both
sides. A special laser is used to achieve the target value by
smoothly fine trimming the resistive layer without damaging
the ceramics. The resistor elements are covered by a
protective coating designed for electrical, mechanical and
climatic protection. The terminations receive a final pure tin
on nickel plating.
The result of the determined production is verified by an
extensive testing procedure on 100 % of the individual chip
resistors. Only accepted products are laid directly into
the tape in accordance with IEC 60286-3 Type 1a and
Type 2a (1).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic
soldering using wave, reflow or vapor phase as shown in
IEC 61760-1 (1). The encapsulation is resistant to all
cleaning solvents commonly used in the electronics
industry, including alcohols, esters and aqueous solutions.
The suitability of conformal coatings, potting compounds
and their processes, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
The resistors are RoHS-compliant, the pure tin plating
provides compatibility with lead (Pb)-free and
lead-containing soldering processes. Solderability is
specified for 2 years after production or requalification. The
permitted storage time is 20 years. The immunity of the
plating against tin whisker growth has been proven under
extensive testing.
MATERIALS
Vishay acknowledges the following systems for the
regulation of hazardous substances:
IEC 62474, Material Declaration for Products of and for the
Electrotechnical Industry, with the list of declarable
substances given therein (2)
The Global Automotive Declarable Substance List
(GADSL) (3)
The REACH regulation (1907/2006/EC) and the related list
of substances with very high concern (SVHC) (4) for its
supply chain
The products do not contain any of the banned
substances as per IEC 62474, GADSL, or the SVHC list,
see www.vishay.com/how/leadfree.
Hence the products fully comply with the following
directives:
2000/53/EC End-of-Life Vehicle Directive (ELV) and
Annex II (ELV II)
2011/65/EU Restriction of the Use of Hazardous
Substances Directive (RoHS) with amendment
2015/863/EU
2012/19/EU Waste Electrical and Electronic Equipment
Directive (WEEE)
Vishay pursues the elimination of conflict minerals from its
supply chain, see the Conflict Minerals Policy at
www.vishay.com/doc?49037.
APPROVALS
The resistors are qualified according to AEC-Q200.
Where applicable, the resistors are tested in accordance
with EN 140401-802 which refers to EN 60115-1,
EN 60115-8 and the variety of environmental test
procedures of the IEC 60068 (1) series.
RELATED PRODUCTS
The RCA-LS e3, Sulfur Resistant, Long Side Termination
Thick Film Chip Resistors series is designed for harsh
environment applications. For ordering RCA-LS e3 products
please refer to latest edition of datasheet,
www.vishay.com/doc?20060.
Notes
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents
(2) The IEC 62474 list of declarable substances is maintained in a dedicated database, which is available at http://std.iec.ch/iec62474
(3) The Global Automotive Declarable Substance List (GADSL) is maintained by the American Chemistry Council and available at www.gadsl.org
(4) The SVHC list is maintained by the European Chemical Agency (ECHA) and available at http://echa.europa.eu/candidate-list-table
RCL e3
www.vishay.com Vishay Draloric
Revision: 12-Jul-17 4Document Number: 20046
For technical questions, contact: thickfilmchip@vishay.com
THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
FUNCTIONAL PERFORMANCE
Single Pulse (1)
Maximum pulse load, single pulse; applicable if and n < 1000 and max.;
for permissible resistance change equivalent to 8000 h operation
Continuous Pulse (1)
Maximum pulse load, continuous pulses; applicable if P (
ϑ
amb) and max.;
for permissible resistance change equivalent to 8000 h operation
Note
(1) Pulse upgrade under review to match upgraded rated dissipation
Pulse Voltage
Maximum pulse voltage, single and continuous pulses; applicable if max.;
for permissible resistance change equivalent to 8000 h operation
10
100
1000
10000
0.01
0.1
1
10
100
1000
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100
Axis Title
1st line
2nd line
^2 nd line
Pmax. - Pulse Load (W)
ti- Pulse Duration (s)
2nd line
1225
1218
1020 in work
0612
0406
P0
U
ˆ
U
ˆ
10
100
1000
10000
0.01
0.1
1
10
100
1000
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10 100
Axis Title
1st line
2nd line
^2 nd line
Pmax. - Continuous Pulse Load (W)
ti- Pulse Duration (s)
2nd line
1225
1218
1020 in work
0612
0406
P
U
ˆ
U
ˆ
10
100
1000
10000
0
100
200
300
400
500
600
700
800
0.000001 0.00001 0.0001 0.001 0.01 0.1 1 10
Axis Title
1st line
2nd line
^2 nd line
Umax. - Pulse Voltage (V)
ti- Pulse Duration (s)
2nd line
1020, 1218, 1225
0612
0406
P
ˆ
P
ˆ
RCL e3
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Revision: 12-Jul-17 5Document Number: 20046
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Derating
10
100
1000
10000
0
0.5
1
1.5
2
2.5
Axis Title
1st line
2nd line
2nd line
P- Power Dissipation (W)
ϑamb - Ambient Temperature (°C)
2nd line
RCL0612
RCL1020, RCL1218
RCL0406
70
-50 050 100 150
RCL1225
RCL e3
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Revision: 12-Jul-17 6Document Number: 20046
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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT
ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000
TESTS AND REQUIREMENTS
All executed tests are carried out in accordance with the
following specifications:
EN 60115-1, generic specification
EN 60115-8 (successor of EN 140400),
sectional specification
EN 140401-802, detail specification
IEC 60068-2-xx, test methods
The parameters stated in the Test Procedures and
Requirements table are based on the required tests
and permitted limits of EN 140401-802. The table presents
only the most important tests, for the full test schedule refer
to the documents listed above. However, some additional
tests and a number of improvements against those
minimum requirements have been included.
The testing also covers most of the requirements specified
by EIA/IS-703 and JIS-C-5201-1.
The tests are carried out under standard atmospheric
conditions in accordance with IEC 60068-1, 4.3, whereupon
the following values are applied:
Temperature: 15 °C to 35 °C
Relative humidity: 25 % to 75 %
Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar).
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1
CLAUSE
IEC
60068-2 (1)
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
Stability for product types: STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
RCL e3 1 Ω to 2.2 MΩ
4.5 - Resistance - ± 1 % ± 5 %
4.8 - Temperature
coefficient
(20 / -55 / 20) °C and
(20 / 155 / 20) °C ± 100 ppm/K ± 200 ppm/K
4.25.1 - Endurance at 70 °C
U = or U = Umax.;
whichever is the less severe;
1.5 h on; 0.5 h off
70 °C; 1000 h ± (1 % R + 0.05 Ω (2 % R + 0.1 Ω)
70 °C; 8000 h ± (2 % R + 0.1 Ω (4 % R + 0.1 Ω)
4.25.3 -
Endurance at
upper category
temperature
155 °C, 1000 h ± (1 % R + 0.05 Ω (2 % R + 0.1 Ω)
4.24 78 (Cab) Damp heat,
steady state
(40 ± 2) °C; 56 days;
(93 ± 3) % RH; ± (1 % R + 0.05 Ω)
4.37 67 (Cy)
Damp heat,
steady state,
accelerated
(85 ± 2) °C; (85 ± 5) % RH;
U = 0.1 x 100 V;
1000 h
± (1 % R + 0.05 Ω (2 % R + 0.1 Ω)
4.23 - Climatic sequence: -
± (1 % R + 0.05 Ω (2 % R + 0.1 Ω)
4.23.2 2 (Bb) dry heat 125 °C; 16 h
4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h; 90 % RH;
1 cycle
4.23.4 1 (Ab) cold -55 °C; 2 h
4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; (25 ± 10) °C
4.23.6 30 (Db) damp heat, cyclic
55 °C; 24 h;
90 % RH;
5 cycles
4.23.7 - DC load U = Umax.; 1 min
- 1 (Aa) Cold -55 °C; 2 h ± (0.25 % R + 0.05 Ω) ± (0.5 % R + 0.05 Ω)
4.19 14 (Na) Rapid change of
temperature
30 min at -55 °C and
30 min at 125 °C;
1000 cycles
± (1 % R + 0.05 Ω)
P70 x R
P70 x R
P70 x R
RCL e3
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Revision: 12-Jul-17 7Document Number: 20046
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Note
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents
4.13 - Short time overload
U = 2.5 x 2 x Umax.;
whichever is the less severe;
5 s
± (2 % R + 0.05 Ω)
4.27 - Single pulse high
voltage overload
Severity no. 4:
U = 10 x or
U = 2 x Umax.;
whichever is the less severe;
10 pulses 10 μs/700 μs
± (1 % R + 0.05 Ω)
no visible damage
4.39 - Periodic electric
overload
U = or
U = 2 x Umax.;
whichever is the less severe;
0.1 s on; 2.5 s off;
1000 cycles
± (1 % R + 0.05 Ω)
no visible damage
4.38 -
Electrostatic
discharge
(human body model)
IEC 61340-3-1 (1);
3 pos. + 3 neg. discharges;
ESD voltage acc. to the size
± (1 % R + 0.05 Ω)
4.22 6 (Fc) Vibration
Endurance by sweeping;
10 Hz to 2000 Hz;
no resonance;
amplitude 1.5 mm or
200 m/s2;
7.5 h
± (0.25 % R + 0.05 Ω)
no visible damage
± (0.5 % R + 0.05 Ω)
no visible damage
4.17 58 (Td) Solderability
Solder bath method;
Sn60Pb40
non-activated flux;
(235 ± 5) °C;
(2 ± 0.2) s Good tinning ( 95 % covered)
no visible damage
Solder bath method;
Sn96.5Ag3Cu0.5
non-activated flux;
(245 ± 5) °C;
(3 ± 0.3) s
4.18 58 (Td) Resistance to
soldering heat
Solder bath method
(260 ± 5) °C;
(10 ± 1) s
± (0.25 % R + 0.05 Ω) ± (0.5 % R + 0.05 Ω)
4.29 45 (XA) Component solvent
resistance
Isopropyl alcohol;
+50 °C; method 2 No visible damage
4.32 21 (Uu3)Shear
(adhesion) 17.7 N No visible damage
4.33 21 (Uu1) Substrate bending Depth 2 mm;
3 times
± (0.25 % R + 0.05 Ω)
no visible damage, no open circuit in bent position
4.7 - Voltage proof U = 1.4 x Uins; 60 s No flashover or breakdown
4.35 - Flammability,
needle flame test
IEC 60695-11-5 (1);
10 s No burning after 30 s
TEST PROCEDURES AND REQUIREMENTS
EN 60115-1
CLAUSE
IEC
60068-2 (1)
TEST
METHOD
TEST PROCEDURE REQUIREMENTS
PERMISSIBLE CHANGE (ΔR)
Stability for product types: STABILITY CLASS 1
OR BETTER
STABILITY CLASS 2
OR BETTER
RCL e3 1 Ω to 2.2 MΩ
P70 x R
15 x P70 x R
RCL e3
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Revision: 12-Jul-17 8Document Number: 20046
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DIMENSIONS
SOLDER PAD DIMENSIONS
Notes
The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g in standards IEC 61188-5-x (1) or
in publication IPC-7351.
Still, the given solder pad dimensions will be found adequate for most general applications
(1) The quoted IEC standards are also released as EN standards with the same number and identical contents
DIMENSIONS AND MASS
TYPE / SIZE L
(mm)
W
(mm)
H
(mm)
T1
(mm)
T2
(mm)
MASS
(mg)
RCL0406 e3 1.0 ± 0.10 1.6 ± 0.10 0.35 ± 0.10 0.2 +0.10 / -0.15 0.2 ± 0.10 2
RCL0612 e3 1.6 ± 0.20 3.2 ± 0.20 0.55 ± 0.10 0.35 ± 0.15 0.25 ± 0.15 11
RCL1020 e3 2.5 ± 0.20 5.0 ± 0.20 0.55 ± 0.10 0.38 ± 0.15 0.25 ± 0.15 25.5
RCL1218 e3 3.2 +0.10 / -0.20 4.6 ± 0.15 0.55 ± 0.05 0.45 ± 0.20 0.4 ± 0.20 29.5
RCL1225 e3 3.2 ± 0.20 6.3 ± 0.20 0.70 ± 0.10 0.8 ± 0.20 0.4 ± 0.20 55
RECOMMENDED SOLDER PAD DIMENSIONS
TYPE / SIZE
WAVE SOLDERING REFLOW SOLDERING
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
G
(mm)
Y
(mm)
X
(mm)
Z
(mm)
RCL0406 e3 0.30 0.80 1.95 1.90 0.35 0.60 1.75 1.55
RCL0612 e3 0.50 1.20 3.70 2.90 0.60 1.00 3.50 2.60
RCL1020 e3 1.30 1.25 5.50 3.80 1.30 1.10 5.25 3.50
RCL1218 e3 1.80 1.30 5.10 4.40 1.90 1.10 4.90 4.10
RCL1225 e3 1.10 1.80 6.80 4.70 1.20 1.60 6.60 4.40
W
H
L
T1
T2
GX
Y
Z
Legal Disclaimer Notice
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Revision: 01-Jan-2019 1Document Number: 91000
Disclaimer
ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE
RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.
Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,
“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other
disclosure relating to any product.
Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or
the continuing production of any product. To the maximum extent permitted by applicable law, Vishay disclaims (i) any and all
liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special,
consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular
purpose, non-infringement and merchantability.
Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of
typical requirements that are often placed on Vishay products in generic applications. Such statements are not binding
statements about the suitability of products for a particular application. It is the customer’s responsibility to validate that a
particular product with the properties described in the product specification is suitable for use in a particular application.
Parameters provided in datasheets and / or specifications may vary in different applications and performance may vary over
time. All operating parameters, including typical parameters, must be validated for each customer application by the customer’s
technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,
including but not limited to the warranty expressed therein.
Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining
applications or for any other application in which the failure of the Vishay product could result in personal injury or death.
Customers using or selling Vishay products not expressly indicated for use in such applications do so at their own risk.
Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for
such applications.
No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document
or by any conduct of Vishay. Product names and markings noted herein may be trademarks of their respective owners.
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