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015266x Drawing

Molex, LLC

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PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
C
EC No:
USW2014-0256
1
of
5
DATE:
2014/05/07
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-15266-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1
).DOC
PRODUCT SPECIFICATION OF THE
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
Revision List
REVISION
MODIFICATION
DATE
A First Release 1 - 5 2010/09/27
B Updated Specification 1 - 5 2011/09/29
C Modified Specification (Sections 2.2, 2.3, 4.1, 6, 7) 1 - 5 2014/05/07
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
C
EC No:
USW2014-0256
2
of
5
DATE:
2014/05/07
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-15266-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1
).DOC
1 SCOPE
This specification covers the 0.50mm center FFC (Flat Flexible Cable) jumper
cable, high temperature style, using tin plated copper conductor.
2 PRODUCT DESCRIPTION
2.1 Product name and series number
Product name: 0.50MM CENTER FFC JUMPER CABLE (HIGH TEMP)
Product material no: 15266-XXXX
2.2 Dimensions, materials and markings
Product dimensions according SD-15266-001.
Number of conductors ······························ N: 6 to 50
Pitch ····························································· P: 0.50 ± 0.05mm
Span ····························································· E: 0.50 (N-I) ± 0.10mm
Total width ··················································· W: 0.50 (N+I) ± 0.10mm
Margin width ··············································· M: 0.5 + 0.15/ - 0.096mm
Strip length ················································· S: 4.00 ± 0.80mm
End thickness of the connection area ··· Tc: 0.30 ± 0.05mm
Thickness of the insulated area ·············· Ti: 0.27 ± 0.05mm
Insulated length ········································· L: 20 to 60mm ± 2.00mm
61 to 100mm ± 3.00mm
101 to 200mm ± 4.00mm
201 to 3999mm ± 5.00mm
4000 to 5999mm ± 10.00mm
6000 to 9999mm ± 15.00mm
Reinforcement length ······························ F: 8.00 ± 2.00mm
End squareness ········································ s-s’: 0.30mm max.
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
C
EC No:
USW2014-0256
3
of
5
DATE:
2014/05/07
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-15266-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1
).DOC
2.3 COMPOSITION
Conductor: Material: Tin plated copper conductor
Thickness: 0.10mm nominal (Standard)
Insulation tape: Material: Polyester + Flame retardant adhesive
Thickness: 0.086mm nominal
Color: white
Reinforcement tape:Material: Polyester + Adhesive
Thickness: 0.15mm nominal
Color: Blue
2.4 Safety agency approvals
Not applicable.
3 RATINGS
3.1 Current and applicable conductors
3.2 Temperature
Operating temperature: -40°C to +105°C
Cross section Amps
0.03mm² 0.5
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
C
EC No:
USW2014-0256
4
of
5
DATE:
2014/05/07
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-15266-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1
).DOC
4 PERFORMANCE
4.1 Electrical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
1 Conductor
resistance ASTM B 193 730 ohms/km
MAXIMUM
2
Insulation
resistance cond. to
cond.
200 V DC 10 Mohms/km
MINIMUM
3 Dielectric test 200 V AC for 1 minute No disruptive discharge
4 Continuity test 3.0 V DC at 0.1mA passed
5 Voltage rating 60 V AC
MAXIMUM
6 Current rating
at 23°C increase in 10°C at the
surface
(all conductors under load)
0.5 A MIN
4.2 Physical requirements
ITEM DESCRIPTION TEST CONDITION REQUIREMENT
7
Temperature rating
-40°C to +105°C
8 Heat resistance 168 hours at 136°C Insulation resistance
Dielelectric test
9 Thermal shock
30 minutes at –55°C
5 minutes at +25°C
30 minutes at +85°C
5 minutes at +25°C
Insulation resistance
after 25 cycles
10 Cold coiling
96 hours at –40°C / The
sample will be wound on a
3mm dia. Mandrel
Insulation resistance
Dielectric test
Visual inspection
11 Wear by abrasion
Test following EN3475-503
Weight: 500g
Speed: 60 cycles/min
Abrasion tool: 0.13mm dia.
10000 cycles (standard)
1000 cycles (shielded)
MINIMUM
12 Folding
The specimen shall be folded
manually (Bending angle: 180°
/ Radius: 4mm)
20 times
MINIMUM
13 Moisture resistance 96 hours at 60°C, 95% RH Insulation resistance
Dielectric test
14 Flame resistance UL 758 VW-1 Passed
15 Solderability
Immersion of the area which is
intended for soldering into a tin
bath at 250 ± 10°C
During 30 seconds
No delamination
Solder reflow below 1 mm
PRODUCT SPECIFICATION
REVISION:
ECR/ECN INFORMATION:
TITLE:
PRODUCT SPECIFICATION
0.50MM CENTER FFC JUMPER CABLE
(HIGH TEMPERATURE)
SHEET No.
C
EC No:
USW2014-0256
5
of
5
DATE:
2014/05/07
DOCUMENT NUMBER: CREATED / REVISED BY: CHECKED BY: APPROVED BY:
PS-15266-001
M.IMIG D.ENGLISH S.FULTON
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1
).DOC
5 PACKAGING
According to MOLEX packaging specification: PK-15266-001
6 UL APPROVAL
Materials used and construction of cable are UL compliant under UL style 20706
Temperature rating: 105°C
Voltage rating: 60 V AC
7 ROHS COMPLIANCE
Cable construction is RoHS compliant.

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