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6102xx Spec Sheet

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Datasheet

1
页,共
9
Rating
MW 28-C SL
Thermal Class 155°C
CnC Part Number
Series
610XXX -series, Solder able with-
out removing the overcoat.
Date of Revision
11
/
18
/
2016
Part Numbers
Part Number
Description
610214
MW-28C SL 14AWG 1KG/2.2LBS
610216
MW-28C SL 16AWG 1KG/2.2LBS
610218
MW-28C SL 18AWG 1KG/2.2LBS
610220
MW-28C SL 20AWG 1KG/2.2LBS
610222
MW-28C SL 22AWG 1KG/2.2LBS
610224
MW-28C SL 24AWG 1KG/2.2LBS
610226
MW-28C SL 26AWG 1KG/2.2LBS
610228
MW-28C SL 28AWG 1KG/2.2LBS
610230
MW-28C SL 30AWG 1KG/2.2LBS
610232
MW-28C SL 32AWG 1KG/2.2LBS
610234
MW-28C SL 34AWG 1KG/2.2LBS
Publish
Approval
Examination
Issue
万永红
刘明胜
黄平
2
页,共
9
DA
TE
REVISION I
TE
M
2014.06.17 New publishing
2016.11.18 REV 01
Revision Form
TYPE: MW 28-C SL
3
页,共
9
1. Scope
This Standard specifies thermal class 155 °C MW 28-C SL enameled copper wires
to be used in windings and wirings of electric machines and apparatus, electric
communication equipment, electronic equipment and electrical instruments.
2. Classes and Symbols
The wires are classified according to the conductor and thickness of film, and the
classes and symbols is as Table 1.
Table
1
C
l
ass Symbol
Class Heavy film polyurethane enameled copper wire
MW 28-C HY
Class Single film polyurethane enameled copper wire
MW 28-C SL
3. Thermal C
l
ass
TI155
4. Characteristics
The characteristics of the wires shall comply with Table 2, when tested in accordance
with 6.
Table 2
Test items
Characteristics
Test Method
Test requirements
C
l
ause
Used
Dimensions
Comply with Attached Table 4
——
6.1
P
inhole
Heavy Class
Single
Class
L =
5M
6.2
3M
a
x 5M
a
x
Flexibility
The coating shall show no crack
on the conductor
AWG
Size
Elongation
Mandrel
Winding
6.3
14~20
20%
3d
21~30
15%
1d
31~44
20% (Or
t
o
it
s br
eaki
ng
point
,
W
hic
hever
i
s
le
ss)
3d
Adhesion No cracks visible in the film such
a
s
to expose the
——
6.4
Abrasion
Comply with Attached Table
——
6.5
Breakdown Voltage
Comply with Attached Table4
——
6.6
Cut through
Not cut through at 170, 2min
——
6.7
Continuous Table 2
Test items
Characteristics
Test Methods
Test requirements
C
l
ause
Used
Heat shock resistance
No cracks visible in the film such as
to expose the conductor
AWG
Size
Elongation
Mandrel
Windi
ng
6.8
14~30
20% 3
31~44
20%(Or to
it
s br
eaki
ng
point
,
w
hi
chever
i
s
le
ss)
3
d
The specimen shall be heated
to175±5 in 3d for half an hour
Solvent resistance
No bubbles or blisters visible in the
f
ilm
, with nail or 2H, film shall not be
peele
d
Pencil method
6.9
Solder-ability
610XXX -series, Solder able without
removing the overcoat.
AWG
Size
Solder
Tempera-
ture
S
oaka
g
e
Time
6.10
14~19 430 10S
20~23
430
8S
24~29 360 6S
30~36 360
5S
37~44 360 4S
Conductor Resistance
Comply with Attached Table4
——
6.11
Elongation
Comply with Attached Table4
——
6.12
5. Conductor, Insulating Film and Appearance
5.1 Conductor
The conductor for class-2 shall be copper wire specified in JISC 3103-
Annealed
Copper Wires for Windings of Electric Machines.
5.2 Insulating Film
The insulating film of the wire shall be made by baking polyurethane
and over coated with polyamide insulating varnish for enameled wires
on the conductor uniformly. The film shall be harmless to the
conductor and shall have sufficient
durability.
5.3 Appearance
No scratches, to be smooth surface and uniform luster and hue, not sticky,
not to be readily scratched off by fingernail Testing Methods. The wire
shall be wind the bobbin, no cracks and dirt visible on appearance.
6. Test methods
6.1 Dimensions
This shall comply with 3.2.1.1of NEMA.MW-1000
6.2 Pinhole
This shall comply with 6.1 of JISC 3003
6.3 Flexibility
This shall comply with 3.3.1.1of NEMA.MW-1000
6.4 Adhesion
This shall comply with 3.3.1.1of NEMA.MW-1000
6.5 Resistance to abrasion
This shall comply with 3.59.1.1of NEMA.MW-1000
6.6 Breakdown Voltage
This shall comply with 3.8.1.1.2of NEMA.MW-1000
6.7 Resistance to out through
This shall comply with 3.50.1.1 of
NEMA.MW-1000
6.8 Heat shock resistance
This shall comply with 3.51.1of NEMA.MW-1000
6.9 Solvent resistance
This shall comply with 3.51.1.1of NEMA.MW1000
6.10 Solder-ability
This shall comply with 3.13.1.1of NEMA.MW1000
6.11 Conductor resistance
This shall comply with NEMA.MW1000
6.12 Elongation
This shall comply with 3.4.1.1of NEMA.MW1000
7. Inspection
Inspection shall be made on the following items by the testing
methods of 7 (1) Appearance
(2) Dimensions
(3) Pinhole
(4) Flexibility
(5) Adhesion
(6) Resistance to abrasion
(7) Breakdown voltage
(8) Cut through
(9) Heat shock
resistance (10)
Solvent
resistance (11)
Solder ability
(12) Conductor resistance
(13) Elongation
8. Packing and Net Weight per coil
8.1Packging
The wire shall be wound, without slackness or tangle, on a bobbin of
suitable size according to the conductor diameter - comply with table 3.
8.2 Net Weight per Coil
The net weight per coil shall comply with Table3.
Table 3
Conductor d
i
ame
t
er
(mm)
Bobbin type
Net weight
Per coil (kg)
0.160~0.051
(34#~44#)
PT-4
4+2.0
-3.0
0.361~0.180
(27#~33#)
PT-10 10+2.0
-4.8
0.511~0.404
(24#~26#)
PT-15 15+6.0
-5.0
1.628~0.574
(14#~23#)
PT-25 25+8
-3
9. Designation of Product
The product shall be designated by the class and conductor diameter, or by the
symbol and conductor diameter.
Example: (1) Class Heavy MW 28-C HY enameled copper wire 0.160
(AWG34#) mm color of nature or MW 28-C HY AWG34#
(2) Class Heavy MW28C enameled copper wire 0.160 (AWG34#) mm color of
red or MW 28-C HY AWG34#R
10. Marking
The bobbin or container shall be marked at a suitable place with the following
items:
(1) Class or symbol
(2) Conductor Diameter
(3) Manufacturing Number
(4) Net weight
(5) Year and month of manufacturing
11. Magnet Wire Test Report
Test report is must when make lot.
12. Keep method and valid time
12.1 Keep Method
(1) Pulling down is not allowed
(2) Beware of collision and fall
(3) Put the goods in dry environment, wet degree: 40%~75%
12.2 Valid time Valid for two years
Table 4 MW 28-C SL
AWG
Size
Diameter
(mm)
Conductor
Tolerance
(mm)
Minimum
Film
thickness
s
(mm)
Maxim
um
Overa
ll
Diam.
(mm)
Minimum
Dielectric
Breakdown
Voltage
(v)
Minimum
Elongation
%
Maximum
Conductor
Resistance
20ºC
(Ω/KM)
Unit
weight
in
meters
(m/kg)
10#
2.588
+0.021/-0.025
0.043
2.660
-
35
3.342
21.4
11#
2.304
+0.018/-0.023
0.043
2.373
-
35
4.219
27.0
12#
2.052
+0.017/-0.020
0.041
2.117
-
34
5.316
34.0
13#
1.829
+0.014/-0.018
0.041
1.892
-
34
6.693
42.8
14#
1.628
+0.015/-0.015
0.041
1.692
3170
33
8.437
54.0
15#
1.450
+0.016/-0.015
0.038
1.509
3090
33
10.66
68.1
16#
1.250
+0.013/-0.012
0.036
1.330
3010
33
14.30
86.1
17#
1.160
+0.012/-0.013
0.036
1.240
2930
31
16.60
108.1
18#
1.000
+0.010/-0.011
0.033
1.070
2850
32
22.40
136.6
19#
0.900
+0.010/-0.010
0.030
0.960
2780
31
27.50
172.2
20#
0.800
+0.007/-0.008
0.030
0.860
2710
30
34.80
216.7
21#
0.720
+0.008/-0.008
0.028
0.780
2640
30
43.00
273.2
22#
0.640
+0.007/-0.008
0.028
0.690
2570
29
54.5
346.4
23#
0.570
+0.005/-0.005
0.025
0.620
2500
29
68.70
434.7
24#
0.510
+0.005/-0.006
0.025
0.560
2440
28
85.90
548.5
25#
0.440
+0.005/-0.005
0.023
0.490
2370
28
115.0
691.8
26#
0.410
+0.005/-0.005
0.023
0.450
2310
27
133.0
877.5
27#
0.350
+0.002/-0.003
0.020
0.390
2250
27
182.0
1099.0
28#
0.330
+0.003/-0.002
0.020
0.370
2200
26
205.0
1398.6
29#
0.290
+0.003/-0.003
0.018
0.330
2140
26
265.0
1738.8
30#
0.250
+0.003/-0.003
0.018
0.275
2140
25
357.0
2219.9
31#
0.230
+0.003/-0.002
0.015
0.255
1840
24
422.0
2804.1
32#
0.210
+0.003/-0.002
0.013
0.235
1840
24
506.4
3475.5
33#
0.180
+0.003/-0.002
0.013
0.200
1530
23
689.0
4420.4
34#
0.160
+0.003/-0.003
0.013
0.180
1530
22
872.0
5594.6
35#
0.140
+0.003/-0.002
0.010
0.160
1220
21
1137
7102.8
36#
0.130
+0.003/-0.003
0.010
0.150
1220
20
1322
8879.8
37#
0.120
+0.003/-0.002
0.008
0.140
1220
20
1551
11020.4
38#
0.100
+0.002/-0.003
0.008
0.120
450
19
2237
13766.0
39#
0.090
+0.002/-0.003
0.005
0.105
450
18
2758
18081.2
40#
0.080
+0.002/-0.003
0.005
0.095
375
17
3487
22948.5
41#
0.070
+0.003/-0.002
0.005
0.085
375
17
4556
28411.3
42#
0.060
+0.002/-0.003
0.005
0.075
350
16
6198
34966.2
43#
0.056
+0.002/-0.003
0.005
0.066
300
15
7815
45670.1
44#
0.051
+0.002/-0.003
0.005
0.061
275
14
9529
55064.0
45#
0.0447
+0.003/-0.003
0.0051
0.0559
250
11
11495
71679.2
46#
0.0399
+0.003/-0.003
0.0051
0.0508
225
10
16122
89962.7

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